Headlamp Cleaning May 17, 2008, 12:57:27 PM Hello all, I've spent the better part of this morning browsing and searching this and various other sites... there is tons of info on headlamps, including how to reassemble, but I am left with one question. How do you actually separate the light cover with the assembly? Without breakin' the darn thing? I know it's some kind of adhesive, and there are plenty of ideas on this site alone about putting them back together... Taking them apart... that's a little vauge... A sharp blade and screwdriver maybe? But there is quite the lip, I doubt I could stick a blade in far enough? You're welcome to slap me if the answer is soooo simple Thanks all! Quote Selected
Headlamp Cleaning Reply #1 – May 17, 2008, 02:19:40 PM I 've read about people baking them in the oven on low heat to make them pop apart. I my self said forget that. I used a good ole butter knife. I wedged the knife between the housing and the lens. I worked around the light over and over again. I worked around it twisting the knife a little in the gap worked around it several times. Finally It poped right off. That is how I did it for my 94 cougar lights. Make sure you se off all the old yellow glue that is partly why they have the yellow look. Quote Selected
Headlamp Cleaning Reply #2 – May 17, 2008, 03:13:21 PM I don't like the idea of roasted headlamps for dinner.... :hick: So, basically just a butter knife and plenty of patience! You may slap me now.... lol, thanks ipsd! Quote Selected
Headlamp Cleaning Reply #3 – May 17, 2008, 04:53:36 PM I have one that popped off in my driveway, the other I could never get apart. I finally cured the problem with 2 NOS headlamp assys. Quote Selected
Headlamp Cleaning Reply #4 – May 18, 2008, 08:42:07 AM I've got NOS lights in the garage waiting for the Sport to get painted.They are light years better than even polished lights. Quote Selected
Headlamp Cleaning Reply #5 – May 18, 2008, 10:05:24 AM yeah both of mine in my 88 bird I pulled apart with my bare hands, while I had to fight with the Cougar ones... as you are working it, you will see the glue seperating from the headlight itself... just take your time and be very patient, and yeah a heat gun REALLY makes it easier and faster.. Quote Selected
Headlamp Cleaning Reply #6 – May 18, 2008, 10:12:36 AM How about having the buckets chrome plated before installing the lenses.If enough people would do it,the actual cost per person would be cheaper. Quote Selected
Headlamp Cleaning Reply #7 – May 18, 2008, 12:52:05 PM the plastic X meguires stuff isnt worth JACK. Makes them clear for about 3 hours then they re cloud.I took a set of tbird lights, and started with 320 grit, then went in steps all the way to 1200 grit paper and wet sanded them. Then I threw a coat of wax onto them and they look AWESOME. 15x better then they did.here you can see the results, right is wet sanded and waxed, left is the way they came off the car. Blasted them inside with hot water and some soap. Swished them around and rinsed them out.close upsnot sure if this is the most efficient way but thats the way I did it, and the headlight needed some more work. Quote Selected
Headlamp Cleaning Reply #8 – May 18, 2008, 01:05:59 PM I don't really have a plan for those headlamp assys yet... they're just in really dirty condition and I wanted to clean them without spending any money, and perhaps more importantly, without breaking anything. Don't get me wrong, I'd love a set of NOS lights... but I have to work with what I got for now. I managed to get the lens off yesterday with the butter knife and plenty of patience. I got the cleanup idea from this thread daboss351, what is 'plastic X meguires'? Quote Selected
Headlamp Cleaning Reply #9 – May 18, 2008, 01:09:42 PM its a polish from Maguires. Suppose to clear up clouded plastic, it barely does anything. Quote Selected
Headlamp Cleaning Reply #10 – May 18, 2008, 01:17:12 PM Quote from: daboss351;219612its a polish from Maguires. Suppose to clear up clouded plastic, it barely does anything.lol, thanks. I guess I won't worry 'bout it. One other question, the difference between wet sanding and dry sanding.... are they different types of sandpaper? Or do I just toss a little bit of water onto a conventional 'dry' sandcloth? Quote Selected
Headlamp Cleaning Reply #11 – May 18, 2008, 01:30:22 PM different papers.wet paper is more durable and wont fall apart when wet sanding. By wet sanding the paper doesnt clog up, and you get a smoother end result. Its what they do after paint jobs to clean up the clear coat before they buff it to a shine. Quote Selected
Headlamp Cleaning Reply #12 – May 18, 2008, 01:32:05 PM Learn something new everyday. Thanks daboss351. Before I get into all that though, I still need to separate the remaining assemblies.... lol, the first one was time consuming enough! Quote Selected
Headlamp Cleaning Reply #13 – May 18, 2008, 02:19:33 PM Don't stop with 1200 grit,go all the way up to 2000.You'll see an even greater difference. Quote Selected
Headlamp Cleaning Reply #14 – May 18, 2008, 02:37:47 PM Yeah Vinnie? I'll make sure I do...Now, is that wet or dry? Quote Selected