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Topic: 87 "coug" resto winter project (Read 104586 times) previous topic - next topic

87 "coug" resto winter project

Reply #255
leave it to beaver...  !!!!!!-  fuel sender update

while setting up to repair the individual circuit runs i desoldered the wire going to the circuit card.
I ended up lifting off the printed portion that bonds to the small field of resistor flush with that area.
this small area just below the wire is worth about 10ohms.
i have no where to connect my wire and to boot,,, this card i think is made of Porcelain.
it sounds almost like glass when i drop it on my esd soldering station.
I might have now screwed myself into transitioning into a universal fuel sending unit if no one has a spare.,,, in my wanted ad

87 "coug" resto winter project

Reply #256
got a new sender from summit pn 290260.  you rework its internals to read / measure resistance on the opposite side of the internal ceramic pcb.
i added the aux ground wire and extra stud.

complete write up located here
http://www.foxtbirdcougarforums.com/showthread.php?40003-Fuel-sending-unit-now-available-for-83-88-buttstuffog-guage-birds-amp-cougs

87 "coug" resto winter project

Reply #257
Confirmed,,
when going from a 19 to 22gal fuel tank,, as haystack said,, you do need new tank straps.

stand by for pics of fuel tank harness mod.. i made up connectors so you can unplug the sender and fuel pump before taking the straps off.

this adds another point of connection but it allows you to have another point to unplug and troubleshoot if needed.

87 "coug" resto winter project

Reply #258
fuel tank work & mods:

22gal fuel tank- Rock Auto FTK010098
22gal Fuel tank straps- Rock Auto FST010088
Summit racing sender 290260 reworked internally to meet the buttstuffog guage requirements
fuel pump disconnect connector
fuel sending unit disconnect connector
fuel pump #14 aux ground Rhh/Rhw
fuel sender #14 aux ground Rhh/Rhw
fuel tank brass aux ground stud w/ SS hdwr
Fuel tank bond to chassis #8 thhn/thwn

On the fuel sender, i noticed having the exposed yellow stud may be bad.  The possibility exists that an object could in the future be placed in the trunk and sag the metal downward and possibly make the trunk bottom touch this stud.  I recycled an old spark plug boot and made a protective boot to help prevent this from happening.

87 "coug" resto winter project

Reply #259
ok,, so apparently im not allowed to have fuel tank straps that fit 22gal.

working with rock auto now,, seems they shipped me the straps that are for a 19gal tank.

87 "coug" resto winter project

Reply #260
looking or opinions here on a product someone has purchased that grinds rings in a controlled manner.

My new SRP rings are currently gapping at less than .001 and my piston specs demand min .018 for the top ring.

so,, has anyone bought a simple hand crank style grinder and used it and liked it or what ?

I have to do all 16 of them.

87 "coug" resto winter project

Reply #261
Also,
Draw your attention to the two oil ports on the main journals.

I asked to have the block line bored and wondered if i should do some additional work on an area i noticed.

on jounals usually you see a "jumper" groove to join the two ports.

on my journal 1 and 5 there is none.

on journal 2, 3 & 4 you can barely make a joining groove out.

should i grind in a groove to join the two ports?

I think during the line bore process, he (machine shop) must have forgotten to do this.

87 "coug" resto winter project

Reply #262
You are in over my head.

I was gonna rip my motor apart this week and see if it is still salvageable. I can't imagine ford putting grooves in for no reason, but i would call the machine shop. I
Quote from: jcassity
I honestly dont think you could exceed the cost of a new car buy installing new *stock* parts everywhere in your coug our tbird. Its just plain impossible. You could revamp the entire drivetrain/engine/suspenstion and still come out ahead.
Hooligans! 
1988 Crown Vic wagon. 120K California car. Wifes grocery getter. (junked)
1987 Ford Thunderbird LX. 5.0. s.o., sn-95 t-5 and an f-150 clutch. Driven daily and going strong.
1986 cougar.
lilsammywasapunkrocker@yahoo.com

 

87 "coug" resto winter project

Reply #263
Call the machine shop. If it was an oversight on their part they should correct the issue.
88 Thunderbird LX: 306, Edelbrock Performer heads, Comp 266HR cam, Edelbrock Performer RPM intake, bunch of other stuff.

87 "coug" resto winter project

Reply #264
Ok,
I am still just wondering / asking if the bridge / groove is really needed or not.

87 "coug" resto winter project

Reply #265
nevermind,, i feel stupid,, the groove isnt needed.  after the main is placed, the groove is re-created by way of the bearing itself..

false alarm

87 "coug" resto winter project

Reply #266
this is a decent ring grinder.

you have to do the mod to it did to get rid of the excess side to side play.,, grind a slot and add a keeper or snap ring or something.


I especially find it easier to gind only one side of the ring instead of both at the same time.

work turned out very consistent which was what i was after.  i had to take a lot of ring away as i had overlap out of the box.

87 "coug" resto winter project

Reply #267
darn it!
broke a compression ring,, the lower one for cyl 7.

the parts stores dont seem to carry compression rings.

87 "coug" resto winter project

Reply #268
started loading up pistons and paying attention to the ARP instructions on rod torque,, seems they go to the max with a lubricated bolt, calling out 45ft/lbs on the rods.

so far mains and rods all coming in at .0015 clearances.  my thrust bearing seems kinda skinny, crank has a tiny smidge of side to side play, something rediculously small in value.  i totally forgot to measure it prior to pistons.

anyone got a spare 30 over compression ring?

87 "coug" resto winter project

Reply #269
What brand of rings did you use?

83 351W TKO'd T-Bird on the bottle


93 331 Mustang Coupe - 368 rwhp