Skip to main content
Topic: 5.0 thermostat replacement?? (Read 2689 times) previous topic - next topic

5.0 thermostat replacement??

Does anyone have a trick to remove the lower bolt on the thermo housing without removing the water pump,timing cover, ect???
Thanks Ford nice design!?? Takes a half day to replace the thermostat!!  :toilet:

5.0 thermostat replacement??

Reply #1
A good quality end wrench (1/2 inch I believe) that won't round off the bolt,and some time and patience.It's really not THAT bad.
'88 Sport--T-5,MGW shifter,Trick Flow R intake,Ed Curtis cam,Trick Flow heads,Scorpion rockers,75mm Accufab t-body,3G,mini starter,Taurus fan,BBK long tube headers,O/R H-Pipe, Flowamaster Super 44's, deep and deeper Cobra R wheels, Mass Air and 24's,8.8 with 3.73's,140 mph speedo,Mach 1 chin spoiler,SN-95 springs,CHE control arms,aluminum drive shaft and a lot more..

Still Working on it.....

Reply #2
Yea, Have to mess with it some more tomorrow. just got home and tried to get at it and it's a tight squeeze!! My AC compressor is DOA so I took that off for more room. Will try in the AM again.

 wrong thread but does anyone know if the AC system be converted from R-12 to the new stuff?

5.0 thermostat replacement??

Reply #3
didnt somebody have a thread about this whole process not too long ago? i cant find the thread, but i couldve sworn i saw it. had a bunch of little tips and trick on making the ordeal as easy as possible. maybe someone else knows the link, but i dont
1988 Thunderbird sport
2004 Ford F150 Lariat
2008  Chevrolet Cobalt Sport
2007 Suzuki DR-Z400S dual sport/Supermoto
1988 Thunderbird LX - sold
1988 Mercury Cougar XR-7 with GST kit - gone


5.0 thermostat replacement??

Reply #5
The part that gets in my way is the hunk of usless water pump casting that sticks right up in the way of the sweet spot i would get the best benefit from using a wobbly.

I do like the idea of the previous thread,,"allen screws"  IE- Cap Screws because i think with my tools i could manipulate better torque on the lower bolt. 

My new 20th leaks there,, ironically though, it seems to be stopping itself up the more i drive it. 

SO.......... If it continues to just dribble, I'll make good use of myth busters and crack an egg in the radiator.:hick:

5.0 thermostat replacement??

Reply #6
Yeah, I think I used a ball-end extension the first time and then switched to stainless hex-head cap screws.
11.96 @ 118 MPH old 306 KB; 428W coming soon.

5.0 thermostat replacement??

Reply #7
I know I seen that last post somewhere. Thanks for the find. I think the Allen head replacements are the trick. Your lucky if you can turn the stock bolt enough to catch the next slot on a 12 point box wrench! Mine has never been off I'm sure and it's TIGHT!! I'll post how much blood I lost or the results/solution. Nutty company monday morning for some new allen heads!!

5.0 thermostat replacement??

Reply #8
Quote from: 32VFoxBird;179696
you mean this one?

http://www.foxtbirdcougarforums.com/showthread.php?t=15629




yep, thats the one
1988 Thunderbird sport
2004 Ford F150 Lariat
2008  Chevrolet Cobalt Sport
2007 Suzuki DR-Z400S dual sport/Supermoto
1988 Thunderbird LX - sold
1988 Mercury Cougar XR-7 with GST kit - gone

5.0 thermostat replacement??

Reply #9
Tomorrow I get to tackle the Brake booster, not looking forward to this.  First thing I think I will do is pull the front seat so I can lay down and look under the dash.

These cars are fun to work on.  Still have not tried to replace the Oxygen sensor.

TED

 

5.0 thermostat replacement??

Reply #10
I just replaced the gasket there.

Three freaking hours.......stupid bolt.
1988 Thunderbird Sport (1st car)
351W in the works
"I'll get it one piece at a time...":D

Quote from: bhazard;300566
You got woman'd.

5.0 thermostat replacement??

Reply #11
you know what sux the most,, i was eyeballing it and thought , well if i just undo this and that , then the wratchet wrench will do the trick.  Nope, tstat housing is too close to the bolt head so theres no room.

5.0 thermostat replacement??

Reply #12
You got that right!! Thinking if I take out the AC compressor that needs replacing anyhow I'll get at it..... NOPE!!! still not enough room! Now looking at replacing the 23 year old water pump with a high flow after market one and taking all the acc's off and just going through it all.. timing chain, water pump, belts, ect. Just bought the car and It's never been worked on 77,000 original miles. So it most likely needs it. Still has motorcraft plug wires stamped 1984!!
I gotta get used to the 5.0 I guess because I'm going to put one in my 88 ranger in the next month or two. So I'll have two to keep going.

Soon to be a 5.0L expert I feel...:burnout: :burnout:

5.0 thermostat replacement??

Reply #13
Quote from: Cad-T-Bird 500;179713
Tomorrow I get to tackle the Brake booster, not looking forward to this.  First thing I think I will do is pull the front seat so I can lay down and look under the dash.



TED

:giggle: :rollin: :laughing: :laughing:
I should try that instead of doing the acrobatic thing and twisting myself into a pretzel.
Brian

5.0 thermostat replacement??

Reply #14
Quote from: atariman;179731
:giggle: :rollin: :laughing: :laughing:
I should try that instead of doing the acrobatic thing and twisting myself into a pretzel.
Brian

try it with a rollbar in the way!
1979 Ford Fairmont
[/B]
5.0L/4R70W/8.8"/5-lug/3" Exhuast