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The mysterious Holley...

If any of you are following this you know I've been having alot of trouble getting my used Holley Street Avenger to behave.  I recently took off the primary float bowl because I couldn't get the float to adjust.  The reason turned out to be that the needle/seat was screwed way down into the bowl out of reach of the adjustment nut which was also stripped on one side.  I rebuilt it and flipped the nut over and I set the float initially as recommended in my Haynes manual so that there was a pencil's width between the top of the float and the roof of the bowl when turned upside down.  That turned out to be way too high, the carb started spouting gas like a fountain. 

I came across an article on Ford Muscle that dealth with rebuilding Holleys and it had this tidbit in it
"19. With the needles and seats in, re-attach the floats. Setting Holley float levels is somewhat tricky, especially with the engine running. We recommend setting it now. Adjust the screw so that the top of the float is level with the bottom of the sight hole. Note that we have replaced the stock hollow brass floats with Nitrophyl floats. This is not neccesary, but chances are if your carb is as old as ours, the brass has corroded and may have pin hole leaks, or the brazing has separated. Upgrading now is cheap insurance against a hard to find fuel level problem."

Obviously that's quite different than what the Haynes manual said.  Just now after the carb's latest gas bath I drained the excess out of the site hole and tried to do what Ford Muscle said.  I got the float to sit ALMOST level with the site hole before the needle/seat slipped down out of the nut again :mad: This doesn't seem all that natural.  Experiences?
Oh also I have a 110 gph pump.  As far as I know 130 gph is where you start to need a regulator.
1983 Thunderbird-302 HO, Holley 650 CFM 4150 DP, Weiand Stealth Intake, Dual-Snorkel Air Cleaner,  Holley Fuel Pump, Procomp HEI Distributor, B&M Holeshot 2400 Converter, Custom 2 1/4 duals with no cats and BBK shorties, Taurus Fan Conversion, FMS Grill, much more to come....


"In the future, I plan on taking more of an active role in the decisions I make" - Paris Hilton

The mysterious Holley...

Reply #1
GAA!!!!!!  I tried it again and the car started again and ran a minute on fast idle but I had to shut it down because I saw gas working its way up through the gasket seal on the adjustment nut.  I opened the site plug and was greeted by another rush of gasoline!  The float adjustment is AS LOW AS IT CAN POSSIBLY GET and it's still doing this!  The needle and seat assembly is down below the grip of the adjustment nut, it cannot be adjusted lower.  The float is totally submerged, the pressure of that should be jamming the needle valve closed and cutting off the gas flow but it's not.  I had that thing in my hand last week, it looked fine.  And ironically it wasn't flooding over like this before I took apart the float bowl.  It looked straightforward as hell!  What could I have screwed up?
1983 Thunderbird-302 HO, Holley 650 CFM 4150 DP, Weiand Stealth Intake, Dual-Snorkel Air Cleaner,  Holley Fuel Pump, Procomp HEI Distributor, B&M Holeshot 2400 Converter, Custom 2 1/4 duals with no cats and BBK shorties, Taurus Fan Conversion, FMS Grill, much more to come....


"In the future, I plan on taking more of an active role in the decisions I make" - Paris Hilton

The mysterious Holley...

Reply #2
And so you know the pump isn't a new addition, it's been on the car almost a year and my Motorcraft 2150 never did anything like this.
1983 Thunderbird-302 HO, Holley 650 CFM 4150 DP, Weiand Stealth Intake, Dual-Snorkel Air Cleaner,  Holley Fuel Pump, Procomp HEI Distributor, B&M Holeshot 2400 Converter, Custom 2 1/4 duals with no cats and BBK shorties, Taurus Fan Conversion, FMS Grill, much more to come....


"In the future, I plan on taking more of an active role in the decisions I make" - Paris Hilton

The mysterious Holley...

Reply #3
Wait a minute....if the accelerator pump was out of adjustment and the lever propped down would it allow an additional stream of fuel into the bowl?  I don't even quite know how that accel pump works, I'm just thinking out loud.
1983 Thunderbird-302 HO, Holley 650 CFM 4150 DP, Weiand Stealth Intake, Dual-Snorkel Air Cleaner,  Holley Fuel Pump, Procomp HEI Distributor, B&M Holeshot 2400 Converter, Custom 2 1/4 duals with no cats and BBK shorties, Taurus Fan Conversion, FMS Grill, much more to come....


"In the future, I plan on taking more of an active role in the decisions I make" - Paris Hilton

The mysterious Holley...

Reply #4
Sounds like you may have a damaged needle valve or seat... But you say it looks good. I haven't been inside any of the newer Holleys, so I don't know if there are any quirks to installing the valve or gaskets...

BTW you are using Holley type replacement parts, some of the  in the Jiffy kits was junk...

The mysterious Holley...

Reply #5
Well the Street Avenger is based on the 4160.  The float bowl looks just like the one in the book.  The only quirk about installing the needle/seat was greasing the O-ring which I did.  As yet I haven't actually replaced anything internal but if I decide to I'll make sure it's Holley parts.
1983 Thunderbird-302 HO, Holley 650 CFM 4150 DP, Weiand Stealth Intake, Dual-Snorkel Air Cleaner,  Holley Fuel Pump, Procomp HEI Distributor, B&M Holeshot 2400 Converter, Custom 2 1/4 duals with no cats and BBK shorties, Taurus Fan Conversion, FMS Grill, much more to come....


"In the future, I plan on taking more of an active role in the decisions I make" - Paris Hilton

The mysterious Holley...

Reply #6
Is the float... um... floating? If it's got a pinhole in it or if it isn't floating at the correct level it won't close the needle valve and will allow too much fuel in. Also, is the float pivot (where it's attached to the needle valve) bent at all? When you replaced the needle valve and seat, did you compare them to the ones you removed? If the valve is shorter it might have to move further to seat (if it can seat at all)

Years ago when attempting to cure an excessive fuel problem on an old friend's '77 F350 dually I had to tweak the float to get it to stop pumping fuel up through the vent hole. It was a fun problem to try to fix...

Also, not familiar with the Holley, but is it possible to run the engine with the float cover off? If so you could try pulling up on the float manually to see if it shuts the fuel flow off (IIRC that's how I discovered the problem on that old Motorcraft).
2015 Mustang GT Premium - 5.0, 6-speed, Guard Green - too much awesome for one car

1988 5.0 Thunderbird :birdsmily: SOLD SEPT 11 2010: TC front clip/hood ♣ Body & paint completed Oct 2007 ♣ 3.55 TC rear end and front brakes ♣ TC interior ♣ CHE rear control arms (adjustable lowers) ♣ 2001 Bullitt springs ♣ Energy suspension poly busings ♣ Kenne Brown subframe connectors ♣ CWE engine mounts ♣ Thundercat sequential turn signals ♣ Explorer overhead console (temp/compass display) ♣ 2.25" off-road dual exhaust ♣ T-5 transmission swap completed Jan 2009 ♣

 

The mysterious Holley...

Reply #7
Well I haven't replaced the needle and seat but the fact that it's able to slip down out of the nut's grasp has made me wonder if it's even the right one.  As for the float I made sure it wasn't bent and I didn't feel any fluid inside it but I didn't pay special attention to it.  I'll take the bowl off again tomorrow and try to figure this out.
1983 Thunderbird-302 HO, Holley 650 CFM 4150 DP, Weiand Stealth Intake, Dual-Snorkel Air Cleaner,  Holley Fuel Pump, Procomp HEI Distributor, B&M Holeshot 2400 Converter, Custom 2 1/4 duals with no cats and BBK shorties, Taurus Fan Conversion, FMS Grill, much more to come....


"In the future, I plan on taking more of an active role in the decisions I make" - Paris Hilton

The mysterious Holley...

Reply #8
Okay I didn't feel like wondering about it all night so I just ran out and unscrewed the needle/seat from the bowl (nice to be able to do that) and sure enough there was a decent clod of something on the needle.  It probably came loose from some crevice of the metering block.  I'll give it another go tomorrow and see how it reacts.
1983 Thunderbird-302 HO, Holley 650 CFM 4150 DP, Weiand Stealth Intake, Dual-Snorkel Air Cleaner,  Holley Fuel Pump, Procomp HEI Distributor, B&M Holeshot 2400 Converter, Custom 2 1/4 duals with no cats and BBK shorties, Taurus Fan Conversion, FMS Grill, much more to come....


"In the future, I plan on taking more of an active role in the decisions I make" - Paris Hilton

The mysterious Holley...

Reply #9
if you are running the 110gph electric blue pump with no regulator you probly have 14 psi or more of fuel pressure.
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1974 maverick lsx powered turbo car SOLD
1973 maverick Tijuana Taxi Tribute
1957 chevy LSX Turbo project (race car)
Owner of Joe Dirt Fabrication

The mysterious Holley...

Reply #10
It's a mechanical pump actually.
1983 Thunderbird-302 HO, Holley 650 CFM 4150 DP, Weiand Stealth Intake, Dual-Snorkel Air Cleaner,  Holley Fuel Pump, Procomp HEI Distributor, B&M Holeshot 2400 Converter, Custom 2 1/4 duals with no cats and BBK shorties, Taurus Fan Conversion, FMS Grill, much more to come....


"In the future, I plan on taking more of an active role in the decisions I make" - Paris Hilton

The mysterious Holley...

Reply #11
Quote from: sum_weirdo;112683
It's a mechanical pump actually.



may not hurt to check the pressure the relief valve maybe stuck closed
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1974 maverick lsx powered turbo car SOLD
1973 maverick Tijuana Taxi Tribute
1957 chevy LSX Turbo project (race car)
Owner of Joe Dirt Fabrication

The mysterious Holley...

Reply #12
Possible.  But since the pump is fairly new and this didn't start until the carb swap, I'll leave the pressure check for later.  The dirt I found on the needle and seat could easily be the problem and I'll find out soon.
1983 Thunderbird-302 HO, Holley 650 CFM 4150 DP, Weiand Stealth Intake, Dual-Snorkel Air Cleaner,  Holley Fuel Pump, Procomp HEI Distributor, B&M Holeshot 2400 Converter, Custom 2 1/4 duals with no cats and BBK shorties, Taurus Fan Conversion, FMS Grill, much more to come....


"In the future, I plan on taking more of an active role in the decisions I make" - Paris Hilton

The mysterious Holley...

Reply #13
Quote from: sum_weirdo;112792
Possible.  But since the pump is fairly new and this didn't start until the carb swap, I'll leave the pressure check for later.  The dirt I found on the needle and seat could easily be the problem and I'll find out soon.



Dirt is a bad thing for a holley may not hurt to put a good filter between the f/p and carb.
[SIGPIC][/SIGPIC]
1974 maverick lsx powered turbo car SOLD
1973 maverick Tijuana Taxi Tribute
1957 chevy LSX Turbo project (race car)
Owner of Joe Dirt Fabrication

The mysterious Holley...

Reply #14
Yay!  I got the floats adjusted right.  No more flooding or fuel starving.  But something is still off, the vacuum reading at idle keeps jumping around mostly between 17-19 inches (sea level).  That's well within the green "good motor" range of the gauge but I know it's not supposed to search back and forth like that.  I tried tuning the mixture to no positive effect.  It's on my mind that if there was gunk on the needle/seat then it's entirely possible it's in the jets or even the metering block itself.  Sound logical?  I'll probably take it apart later and see.
1983 Thunderbird-302 HO, Holley 650 CFM 4150 DP, Weiand Stealth Intake, Dual-Snorkel Air Cleaner,  Holley Fuel Pump, Procomp HEI Distributor, B&M Holeshot 2400 Converter, Custom 2 1/4 duals with no cats and BBK shorties, Taurus Fan Conversion, FMS Grill, much more to come....


"In the future, I plan on taking more of an active role in the decisions I make" - Paris Hilton