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Topic: 1988 TC single Holset turbo 5.0/ 4R70W (Read 314857 times) previous topic - next topic

1988 TC single Holset turbo 5.0/ 4R70W

Reply #75
Just some random stuff in the camera.

1988 TC single Holset turbo 5.0/ 4R70W

Reply #76
Now gonna run to Summit for the turbo feed fittings and PTFE hose, a 3"cat, 3" ler, and clamps, the DD controller with a sending unit, and a gasket.

1988 TC single Holset turbo 5.0/ 4R70W

Reply #77
Nice job, I did notice is the hole big enough for turbo,seems like it would hit when the engine flexes? Can't wait to see it finished.
Old Grey Cat to this.88 Cat, 5.0 HO, CW mounts, mass air, CI custom cam, afr165's, Tmoss worked cobra intake, BBK shorty's,off road h pipe, magnaflow ex. T-5,spec stage 2 clutch, 8.8 373 TC trac loc, che ajustables with bullits on the rear. 11" brakes up front. +

1988 TC single Holset turbo 5.0/ 4R70W

Reply #78
Quote from: Kitz Kat;347924
Nice job, I did notice is the hole big enough for turbo,seems like it would hit when the engine flexes? Can't wait to see it finished.

Thanks, I'll check that out for sure.

Made up the mirror harness yesterday. Never went to Summit 'cause they didn't have everything in stock. Just ordered for delivery. With gas prices what they are, a 12.95 shipping/handling fee isn't too bad!

1988 TC single Holset turbo 5.0/ 4R70W

Reply #79
The turbo hole looks to be OK given that that side of the engine will want to rock down (if I have it right). I'll be checking it closely when I re-install the turbo Kitz Kat. Thanks for the heads up.

Got my Summit parts in. Wired the harness for the fan controller. I just need a good weather-tight 12 ga connector to carry the juice to the fan. Ran the new cable from starter to solenoid. Installed the new water elbow with a new t-stat and the Dakota Digital sender.

Just got the turbo blanket in and tested the fit. Looks NIIIICE! I don't think the black coloring will last long, though. All I care about is if it keeps the alternator alive. Looks are secondary.

I picked up a Motorsport 90 degree adapter to mount the oil filter, because the stock setup would hit the flipped header on the passenger side. Fits good with a stubby filter.

Most of the guys are going with a T off the stock oil log for the turbo feed line. I decided to go a little different route and picked up a 3 way air separator from HF for 2 bucks. It's anodized blue aluminum with four 1/4" NPT holes in it. I'll run -4 PTFE from the block to the 3-way, then use that for the oil pressure (gauge) sender and on to the turbo with more -4 braided line. I need to get the intake tube fabbed before I start cutting the line.

I dissected both the Ebay GM volt meter and an old T-coupe ammeter. I ended up putting the Ford ammeter plastic face over the GM gauge and using the stock luminescent surround to try to keep the night time appearance the same. I cut the clear plastic with a hole saw to slip the GM gauge inside the Ford plastic. Next I'll run two wires out the back of the cluster and solder them to the circuit traces for the volt meter power and ground. To finish it off I'll just silicone the whole thing into the cluster.

The gauge is all glued up and drying on the bench right now.

1988 TC single Holset turbo 5.0/ 4R70W

Reply #80
Quote from: Kitz Kat;347924
Nice job, I did notice is the hole big enough for turbo,seems like it would hit when the engine flexes? Can't wait to see it finished.

The engine's not going to be moving much. ;)
Long live the 4-eyes!  - '83 Tbird Turbo - '85 Marquis LTS - '86 LTD Wagon-  '81 Granada GL 2dr

1988 TC single Holset turbo 5.0/ 4R70W

Reply #81
Quote from: Chuck W;348729
The engine's not going to be moving much. ;)

 
:) I'd guess you are right.

Some pics of the gauge mod and the new dashtop cover.

1988 TC single Holset turbo 5.0/ 4R70W

Reply #82
More

1988 TC single Holset turbo 5.0/ 4R70W

Reply #83
Quote from: Chuck W;348729
The engine's not going to be moving much. ;)

I see your mounts, I didn't the first time I looked at the pics.That makes a big difference.
Old Grey Cat to this.88 Cat, 5.0 HO, CW mounts, mass air, CI custom cam, afr165's, Tmoss worked cobra intake, BBK shorty's,off road h pipe, magnaflow ex. T-5,spec stage 2 clutch, 8.8 373 TC trac loc, che ajustables with bullits on the rear. 11" brakes up front. +

1988 TC single Holset turbo 5.0/ 4R70W

Reply #84
one of my favorite threads,, cant wait to hear its running!

where did the oil filter adaptor come from?

 

1988 TC single Holset turbo 5.0/ 4R70W

Reply #85
Quote from: jcassity;348822
one of my favorite threads,, cant wait to hear its running!

where did the oil filter adaptor come from?

 

Thanks, it really helps knowing people are watching. I got the adapter at Summit. They are getting expensive, but I missed a couple on Ebay and got tired of waiting.

I pulled the front accessory mounts to blast and paint. Got 'em back on this morning.

Bolted on the upper intake. Hopefully it is on to stay. Installed a TC PCV valve and a secondary check valve in the PCV line. Re-routed some vacuum lines under the intake since it is flipped.

Got the monitor mount installed in the center stack. It fits without any metal tpuppies at all. Just needed to grind some plastic.

After work today I'll try to get the driver's header bolted on for good, and start on the intake elbow fab. That and the turbo oil lines are the last of the big stuff. (I'm thinking the frame will need notched to get the turbo drain right.) 

To do list:

1. fab intake elbow and throttle cable attachments
2. mount radiator, condenser, intercooler, and fan
3. mount trans cooler and PS cooler
4. bend and install trans lines, radiator hoses, and IC hoses
5. wire and install fan relays
6. wrap and seal wire bundle at firewall
7. build and mount MS CPU
8. mount Baumann CPU
9. attach trans harness and shift cable at trans
10. blow out/clean fuel lines, install tank
11. make lines for FPR and mount
12. put new yoke on driveshaft, check u-joints and install
13. install heater and dash
14. finish up last of the engine compartment wiring
15. mount shifter and wiring for OD switch and led
16. finish up battery cabling
17. grind turbo housing to clock it properly
18. install turbo oil lines
19. bolt on alternator and put on fan belt
20. blow out brake lines, install master cylinder and fresh fluid
21. Bolt on exhaust (minus catalytic converter)

At that point I should be about ready to load software, fill trans and engine with fluids, hook up the battery, and try to start it for the first time. Once I have a runner I can get on to stage 2.

1. re-wire headlight circuit with relays under dash
2. install remote door lock electronics
3. mount GPS antenna
4. install carpc hardware and DC power regulators
5. install speakers and amp
6. install HD AM/FM radio
7. install wideband O2

That's probably all I'll want to do before paint. I have to change the LH front fender and fix a dent in the door, then scuff and spray. Not going for anything great.

Then it's on to carpet, interior, and putting the outside back together.

I'd sure like to drive it this Summer!

1988 TC single Holset turbo 5.0/ 4R70W

Reply #86
Looking good,  keep the pics and progress coming
[SIGPIC][/SIGPIC]


1988 TC single Holset turbo 5.0/ 4R70W

Reply #87
dear god thats a lot of ferggen wires.:shoothead:

What shifter is that? It looks like it came from a mustang?
--SteveN 👍
[thread=28690]1988 Cougar V6[/thread]
2012 F-150 3.7L

1988 TC single Holset turbo 5.0/ 4R70W

Reply #88
Quote from: Bob;348837
Looking good,  keep the pics and progress coming

Will do! Thanks for checking in on me.

1988 TC single Holset turbo 5.0/ 4R70W

Reply #89
Quote from: sarjxxx;348849
dear god thats a lot of ferggen wires.:shoothead:

What shifter is that? It looks like it came from a mustang?

 
Wires? What wires?  :evilgrin:

Seriously, it's not too bad if you break it down component by component. ( I say that now, but hopefully it all works when I'm done.)

Yes, good eye! The shifter is from a 2000'ish Mustang. I like the stock look, and the TC shifter has the wrong pattern. This one also has the OD cancel button built in. I just need a led on the dash somewhere. Recently I have been thinking about just re-labeling the 'firm ride' led in my tach and using it, since I won't have functioning ride control anyway. Haven't decided on that yet.