Problem with trigger wire on what side of neutral switch?
Reply #19 –
I am assuming the r/lb wire was hooked back up to the relay when retested. If so, good, then we know your starting system is good and there is a problem in the trigger circut going to the relay.
What is very strange about the problem is the fact the engine won't crank unless you remove the ground wire. A good idea would be to pull codes from the eec and abs modules. If you can do this record the codes so we can see if any pertain to the starting system concern.
Instead of backtracking the harness from the relay to the ignition switch, we will pick a halfway point which is the neutral safety switch.
You may need a helper for this test and also a test light. Locate the neutral saftey switch which is on the left side of the transmission case around the manual shift lever. There will be the r/lb wire going into it from the ignition switch. This wire should be hot(12v) during crank. The best way to check it would be when the vehicle is acting up, ground the test light, unplug the neutral switch and probe this wire for 12volts while someone cranks the engine. If you have to do it yourself, back probe the connector with a small hat pin and use alligator clips to your test light. If this wire shows 12 volts, plug the connector back in and reverify the no crank with the key. If no crank with the key continues, check the w/pk wire coming out of the neutral switch for power with the connector plugged in, or jump the r/lb wire to the w/pk wire. IMPORTANT!!!! REMEMBER, if you decide to jump this connector make absolutely certain the vehicle is in park and the parking brake is on. I'd rather you back probe the w/pk wire but the choice is yours.
This test will show us what side of the neutral saftey switch the feed problem is , or possibley a bad neutral switch. Neutral switches are notorious for being out of adjustment and often need replacement along with the connector. If you have power in crank across the neutral switch from the r/lb wire to the w/pk wire in neutral or park, then the neutral switch should be good. If that happens and the vehicle still won't crank, we know the problem is between the neutral switch and the relay. Or if there is no power to the r/lb wire in crank, the trigger problem would be on the ignition side of the neutral sw.
Once you perform these tests, the results will allow us to diagnose further.
Hope this helps,
Mike