Camshaft Technical Article April 11, 2007, 12:42:27 AM Found this posted on another website. the site is http://www.SBFtech.comLots of good engine knowledge there. I totally disagree with most of the members' (and most peoples') misconceptions about Speed Density and that you cannot run a bigger cam and injectors (When in the name of all that exists will that MYTH end?). This is, however THE MOST THOROUGH camshaft article I've read when it comes to fundamentals. Here it is:QuoteRAMPS The parts of a camshaft lobe that actually initiate the lifting and descending movement of the lifter are called“ramps”. Ramps include the lash ramp, the opening ramp, and the closing ramp. Camshaft lobe ramps are ground tohave different rates of lifter movement in terms of velocity and degrees of duration, as measured in degrees of crankshaftrotation.The “lash ramp” of a camshaft lobe is a mid-point location betweenthe opening ramp and closing ramp.The “opening ramp” of a camshaft lobe is the point where thelifter just begins to lift until the point that it reaches the nose of thelobe.The “closing ramp” is the point of the camshaft lobe from the noseback down to the lash rampNOSE The “nose” of a camshaft lobe is the top or the highest maximumlift point for the valve. It is where valves are kept open foras long as possible before making the transition to the closingramp.BASE CIRCLE The “base circle”, also known as the “heel”, is thelowest point of the camshaft lobe and is the place where the valveis in the closed position. The “base circle” is the point where allvalve lash settings are made.SYMMETRICAL is a term that refers to the “profiles” of the openingand closing ramps of a camshaft lobe. All “early technology”camshafts were ground on a symmetrical design, meaning bothsides are exactly the same. That is to say the profile of the closingramp is a “mirror image” of the opening ramp.ASYMMETRICAL refers to a camshaft lobe profile where the openingand closing ramps are not exactly the same. The reason somecamshafts are this way is to try to achieve an opening ramp profilethat has a high velocity and a closing ramp profile that has aslower velocity. In this way the valve can be set down more “gently”than the rate at which it was first opened.A DUAL PATTERN camshaft has an intake lobe profile design thatdiffers from that of the exhaust lobe profile design. For example,camshaft “A” has intake lobes of 260º duration while the exhaustlobes are 270ºduration. Camshaft “B”, has intake and exhaustlobes that are both at 260º. Camshaft “A” is referred to as a dualpattern, while camshaft “B” is referred to as a single pattern.With the advent of emissions laws and the widespread use of computersystems, more modern single and dual profile patterndesigns have been developed. A dual pattern camshaft is groundto “bias” the duration of either the intake or exhaust lobe. Forexample, if an engine is restricted on the exhaust side, comparedto the intake side, the camshaft designer would try to compensateby grinding in more lift and/or duration on the exhaust lobe.PISTON POSITIONThe following table defines the abbreviationsthe bottom or top of its stroke:TDC Top dead centerBDC Bottom dead centerATDC After top dead centerBTDC Before top dead centerABDC After bottom dead centerBBDC Before bottom dead centerLIFTLift refers to maximum valve lift. This is how much the valveis “lifted” off its seat at the cam lobe’s highest point.How is it measured?Valve Lift is the amount (usually in inches) that the valve islifted off of its seat. It is usually measured with a dial indicatorat the tip of the valve. Lobe Lift is the amount (usually ininches) that the cam lobe increases in radius above the cambase circle.Tip: To quickly find maximum lobe lift, measure the base circleof the cam and subtract it from the thickness across the camlobe’s highest point (see the diagram below).Tip: Maximum valve lift can be calculated by multiplying themaximum lobe lift times the rocker ratio. For example, a0.310” lobe lift cam yields 0.496” of valve lift when using a 1.6ratio rocker arm.Formula: valve lift = lobe lift x rocker ratioWhat does it do?The intake and exhaust valves need to open to let air/fuel in and exhaust out of the cylinders. Generally,opening the valves quicker and further will increase engine output. Increasing valve lift, without increasingduration, can yield more power without much change to the nature of the power curve. However, anincrease in valve lift almost always is accompanied by an increase in duration. This is because ramps arelimited in their shape which is directly related to the type of lifters being used, such as flat or roller.DURATIONDuration is the angle in crankshaft degrees that the valve stays off its seat during the lifting cycle of thecam lobe.How is it measured?Advertised duration is the angle in crankshaft degrees that the cam follower is lifted more than a predeterminedamount (the SAE standard is 0.006”) off of its seat. Duration @.050” is a measurement of themovement the cam follower, in crankshaft degrees, from the point where it’s first lifted .050” off the basecircle on the opening ramp side of the camshaft lobe, to the point where it ends up being .050” from thebase circle on the closing ramp side of the camshaft lobe. This is the industry standard, and is a good valueto use to compare cams from different manufacturers. Both are usually measured with a dial indicator and adegree wheel.What does it do?Increasing duration keeps the valve open longer, and can increase high-rpm power. Doing so increases theRPM range that the engine produces power. Increasing duration without a change in lobe separation anglewill result in increased valve overlap.UNDERSTANDING CAMSHAFT SPECIFICATIONSLOBE SEPARATIONLobe separation is the angle in camshaftdegrees between the maximum liftpoints of the intake and exhaust valves.It is the result of the placement of theintake and exhaust lobes on the camshaft.How is it measured?Lobe separation can be measured using a dialindicator and a degree wheel, but is usuallycalculated by dividing the sum of the intakecenterline and the exhaust centerline by two.What does it do?Lobe separation affects valve overlap, which affects the nature of the power curve, idle quality, idle vacuum,etc.OVERLAPOverlap is the angle in crankshaft degrees that both the intake and exhaust valves are open. This occursat the end of the exhaust stroke and the beginning of the intake stroke. Increasing lift duration and/ordecreasing lobe separation increases overlap.How is it measured?Overlap can be calculated by adding the exhaust closing and the intake opening points. For example, acam with an exhaust closing at 4º ATDC and an intake opening of 8º BTDC has 12º of overlap.But keep in mind that since these timing figures are at 0.050” of valve lift, this therefore is overlap at0.050.” A better way to think about overlap is the area that both lift curves overlap, rather than just thecrankshaft angle that both valves are open. Therefore, one can see that decreasing the lobe separationonly a few degrees can have a huge effect on overlap area.What does it do?At high engine speeds, overlap allows the rush of exhaust gasses out the exhaust valve to help pull thefresh air/fuel mixture into the cylinder through the intake valve. Increased engine speed enhances theeffect. Increasing overlap increases top-end power and reduces low-speed power and idle quality.CENTERLINESThe intake centerline is the point of highest lift on the intake lobe. It is expressed in crankshaft degreesafter top dead center (ATDC). Likewise the exhaust centerline is the point of highest lift on the exhaustlobe. . It is expressed in crankshaft degrees before top dead center (BTDC). The cam centerline is the pointhalfway between the intake and exhaust centerlines.ADVANCE/RETARDAdvancing or retarding the camshaft moves the engine’s torque band around the RPM scale by moving the valveevents further ahead or behind the movement of the piston. Typically, a racer will experiment with advancing orretarding a cam from “straight up” and see what works best for their application. Lunati camshafts are ground toprovide maximum performance and are designed to be installed to the specifications listed on the cam card.How is it measured?A cam with a 107º intake lobe centerline will actuallybe centered at 103º ATDC when installed 4ºadvanced.Some camshafts have a certain amount ofadvance “ground in. “Ground-in advance” can alsobe found by subtracting the intake lobe centerlinefrom the lobe separation.What does it do?Advance improves low-end power and response. For ageneral summary of the affects of camshaft timing,refer to the following table:Advancebegins intake event sooneropens intake valve soonerbuilds more low-end torquedecreases piston-to-intake-valve clearanceincreases piston-to-exhaust-valve clearanceRetarddelays intake eventopens intake valve laterbuilds more high-end powerincreases piston-to-intake-valve clearancedecreases piston-to-exhaust-valve clearanceUNDERSTANDING VALVE TRAIN COMPONENTSLIFTERThe cam lifter (also called a “follower” or “tappet”) is the component that makes direct contact with thecam lobes and “follows” the profile of the cam. There are generally four types of lifters:Hydraulic Flat TappetThe hydraulic flat tappet is self-adjusting, due to the valve controlled plunger within the tappet body. Itoperates to pre-load the push-rod by using the oil system pressure to maintain this pre-load in the closedvalve position. Hydraulic tappets are quieter than mechanical tappet lifters since there is no lash or freeplay.However, it is generally agreed that they fall short of offering optimum performance above 6,000 -6,500 RPM. Many cheaper designs fall even shorter than this. This poor performance at high RPM is duemainly to the inability of the lifter to “bleed down” the excessive oil pressure , and thus does not allow thevalves to seat.Mechanical Flat TappetThe mechanical (solid) tappet is essentially a solid “link” between the cam lobe, and the push-rod. In mostcases it is a simple heat-treated cylinder with a radiused contact face. It allows more RPM potential thanthat of the hydraulic tappet since there are no worries about the inability of the lifter to “bleed down.”Solid lifters do, however require lash or clearance to allow for part expansion as the engine heats up.Mechanical Roller TappetThe mechanical (solid) roller tappet allows for the most aggressive lobe designs. Roller tappets allow faster,“steeper” opening and closing ramps. This allows the cam to produce more lift for a given duration. Theyare not limited to a particular lifter diameter to obtain higher cam lifts. They also contain a roller thatreduces friction between cam and followers. Roller cams require the use of higher valve spring forcesmaking high engine speeds (over 10,000 RPM’s) possible.Hydraulic Roller TappetThe hydraulic roller tappet camshaft can provide the best of both worlds. Diesel engines and some motorcycle engines have used this design for many years. They provide most of the virtues of a solid mechanicalroller tappet while providing the benefits of quiet operation and ease of valve lash setting.This type of design still has the limitations of an oil bleed-off control type follower. If your applicationrequires high RPM potential you should use a solid roller tappet design.Roller or Falt Tappet?Manufacturers and racers have used flat tappet camshaft systems over the years with great success. However,manufacturers and racers favor roller tappet cams (when rules permit their use) because roller cam designs havedistinct advantages over flat tappet designs:FrictionSliding frictional forces are higher than rolling frictional forces. Therefore, a roller cam takes less horsepower toturn and generally does not wear out as quickly. An added benefit is that roller tappets do not require replacementwhen changing cams. And, if “pop-up” solid roller tappets are used (such as P/N 72840), the camshaftcan be swapped without removing the intake manifold.ProfileIf a cam profile has more “area underthe curve,” it has the potential to makemore power. Roller profiles can be more“aggressive” and accelerate the tappetmore than a flat tappet profile.Flat tappet profiles can only be shapedup to the point where the tappet “digsinto” the profile. Roller tappet profilesare not limited by this condition-somuch that even “inverted radius” profilesare possible.This benefits engine performance in twoways: more tappet lift can be achievedwithout the added duration that wouldnormally be required to “ramp up” a flattappet to the added lift-making the liftcurve more “pointy”; the lift curve canbe made “broader” without increasinglift. Of course, both of these benefits canbe combined to create a profile that caneasily outperform flat tappet cams.CostUnfortunately, roller camshaft systemscost more than a flat tappet cam andlifters. Much of the added cost is due tothe lifters. However, roller tappets can bere-used, where as flat tappets cannot notbe re-used. If you tear down your enginesfrequently, the rollers can be used overand over again provided they are notdamaged or show signs of wear.Thats all for now Quote Selected
Camshaft Technical Article Reply #1 – April 11, 2007, 12:51:34 AM That is some good info right there. Thanks! Quote Selected
Camshaft Technical Article Reply #3 – April 11, 2007, 09:00:40 AM Like I said, there is a lot to be learned there when it comes to engine compnents, theory, and maximizing setups. For anything concerning Speed Density http://www.50tech.com is the place to be. At one point there was a guy over there running 36 pound injectors with a STOCK speed density computer. Quote Selected
Camshaft Technical Article Reply #4 – April 11, 2007, 10:53:01 AM Quote from: V8Demon;139394Like I said, there is a lot to be learned there when it comes to engine compnents, theory, and maximizing setups. Don't listen to anything they say concerning Speed Density though. For that http://www.50tech.com is the place to be. At one point there was a guy over there running 36 pound injectors with a STOCK A9P computer.AHEM... The A9P EEC is Mass Air...A poor idle and 3 mpg ain't my idea of good all round vehicle... :D No doubt you can tweak a SD system a bit for better performance and maintain some resemblance of driveability, but I'm yet to see one of the wild setups with good street manners... Quote Selected
Camshaft Technical Article Reply #5 – April 11, 2007, 01:59:12 PM QuoteAHEM... The A9P EEC is Mass AirDOH! You are correct!QuoteA poor idle and 3 mpg ain't my idea of good all round vehicleI can't remember the specific combo the guy was runnin as the thread has disappeared. It was a stock HO SD computer though. My point is the other place still has the old myth in place save for 1 dude that I've noticed. Here's another write-up explaining why not to re-route the injector wires to compensate for a firing order change:Quotethe problem is that you will force the system to run into what's called, an "Adaptive Strategy " condition. When you check SD/MA EEC-IV systems ECM pinout at the ECM ('86-'93), HO and non-HO, with the exception of the '91-'93 T-Bird MA system (similar to '94-'95 Mustang systems).....all have the same arrangement.....check it here. If you change the injector pins, the system will adjust fuel trim on a bank 1 injector, based on the B1 O2 readings, for an injector that is now connected in bank 2, and vice versa........for example, using their layout you have a 154.... firing order1 - 5 - 4 - 2 - 6 - 3 - 7 - 8 which divided by bank (B1 = cyl 1-4 and B2 = cyl. 5-8) would be.....B1-B2-B1-B1-B2-B1-B2-B2......now you switch the injector wiring .....5-to-3, 4-to-7, 3-to-5 and 7-to-4......to ensure the injectors firing order......1 - 3 - 7 - 2 - 6 - 5 - 4 - 8 ......which should be.....B1-B1-B2-B1-B2-B2-B1-B2.....when you lay it out by bank, but it's not.... what happens to the "logic".....EXAMPLE: B1 O2 reads RICH condition and adjusts (shortens) fuel trim pulse for B1 injectors (1-4)1. System shortens B1 fuel trim, but since #3 and #4 are now in B2 (5 and 7).....such a change will not be enough since the O2 in B1 will read half of the fuel trim effect (2 injectors), so the system continues to shorten fuel trim even further.....looking for a change in B1 AF readings....but wait, there's more......The fuel pulse tpuppies for B1 will affect B2 O2 readings (#3 and #4 are in B2)....causing B2 readings to be LEAN...2. The system then determines it needs to lengthen B2 fuel pulse due to #1 above, and it does for the 5-8 injectors, but since #5 and #7 are now in B1, the adjustment for B2 affects B1 O2 readings....causing B1 to continue to read RICH. And since B2 O2 readings have not changed that much, the system continues to lengthen B2 fuel trim pulse.........For crying out loud, the system is going crazy..... ...(I know I am explaining this.....)...and will eventually cause a ....condition from the ECM.It's like having a normal EEC-IV system, but installing the LH O2 sensor to the RH connector and vice versa.....the system will adjust injectors 1-4 based on the AF readings from injectors 5-8......and ....I've seen a few of those cases as well...... Quote Selected