Fox T-Bird/Cougar Forums

Technical => Body/Appearance/Interior => Topic started by: MDJ1281 on November 21, 2004, 12:06:29 AM

Title: homemade headlight lenses
Post by: MDJ1281 on November 21, 2004, 12:06:29 AM
Who out there has had the idea and actually followed thru with making their own headlight lenses? Between walking around in Home Depot, and being pissed at my ugly looking headlight lenses, I got an idea. Our headlights have a flat surface where the lense meets the rest of the housing.

I picked up 2 1/8" sheets of lexan and have yet to go to a junk yard. I am going to pick up 2 junked headlights and remove the lense from them. Then cut to fit a lexan piece in it's place. I will probably post some pics, and hope that the compleatly clear lexan dosent look too out of place on the nose of the car. If it does, it may lead to modification of the marker lights.

Any ideas, suggestions, or prior experience in this matter are more than welcom from the peanut gallery.
Title: Re: homemade headlight lenses
Post by: Masejoer on November 21, 2004, 03:37:05 AM
as was brought up in another thread, is it legal? Would it pass regulations? Since the lens wouldn't reflect the light to the sides, very little light would be anywhere but in the direction the reflector aims.

I have no idea what the laws are on headlights though. How would you shape the lexan? Also, the stuff at home depot isn't all that scratch resistant. I wouldn't be surprised it they quickly start to look like they're frosted. At least, if its actual lexan brand (the HD up the road carries some off-brand stuff), it should be easy to work with and not crack
Title: Re: homemade headlight lenses
Post by: MasterBlaster on November 21, 2004, 07:13:55 AM
Quote
is it legal? Would it pass regulations?
I'd have to say heck no, and heck no.

Our lights use a parabolic reflector, and need the lens to shape, aim and restrict the light from going just anywhere. The newer cars with clear fronts use ellipsoidal reflectors to do the shaping. Don't be surprised if you can't see the road in front of you after taking off the lens.
Title: Re: homemade headlight lenses
Post by: Masejoer on November 21, 2004, 12:12:26 PM
they're slightly parabolic vertically also, but not enough to do much for the road. Making the top of the housing reflective may help aim SOME light down to the road but I wouldn't expect miracles.
Title: Re: homemade headlight lenses
Post by: jimfulco on November 22, 2004, 12:06:53 AM
If the stock '88 headlights had to pass some kind of test, it couldn't have been much of one.  These cars come with the sorriest headlights I've seen since I drove a 6-volt Volkswagen.
Title: Re: homemade headlight lenses
Post by: MasterBlaster on November 22, 2004, 07:53:43 AM
They're D.O.T. "safety devices". If you can't see more than 20 feet ahead of you out there on the Interstate, then you won't speed.
Remember, "25 Saves Lives".
Title: Re: homemade headlight lenses
Post by: pro-five-oh on November 22, 2004, 03:18:03 PM
Those lights (when completed) will have shoot a beam of light as scattered as a shotgun.  Bad idea.
Title: Re: homemade headlight lenses
Post by: MDJ1281 on November 22, 2004, 07:13:50 PM
Well, everyone seems to think its a bad idea. :-(
Title: Re: homemade headlight lenses
Post by: Ifixyawata on November 22, 2004, 07:25:12 PM
If your beams aren't gonna focus on the road ahead of you then... well, yeah.  It's a bad idea.
Title: Re: homemade headlight lenses
Post by: TurboCoupe50 on November 22, 2004, 08:49:37 PM
Quote from: jimfulco
If the stock '88 headlights had to pass some kind of test, it couldn't have been much of one.  These cars come with the sorriest headlights I've seen since I drove a 6-volt Volkswagen.


, I figured I was the only one on here that had experience with a 6 volt VW....

Talk about a POS... :brick:

Actually new lenses give very good light, but when they are yellowed even slightly they ain't .
Title: Re: homemade headlight lenses
Post by: m3th0dm4n on November 22, 2004, 08:52:14 PM
May as well try it on an extra set of headlights and see how it looks.
Title: Re: homemade headlight lenses
Post by: shame302 on November 22, 2004, 09:21:23 PM
all that and it would look like arse anyway.... :2c:
Title: Re: homemade headlight lenses
Post by: jimfulco on November 22, 2004, 10:20:31 PM
I just hated the checkerboard pattern of the OEM T-bird lights.  Dark spots here, light spots there, etc.  You'd think for the price, they'd have at least tried them out at night.  The VW lights were sad, but it wouldn't go fast enough (40hp) to really over-drive them too much.  I converted it to 12v & things worked much better, especially the starter & horn. :D
Title: Re: homemade headlight lenses
Post by: Haystack on November 23, 2004, 02:32:33 AM
Quote from: jimfulco
I just hated the checkerboard pattern of the OEM T-bird lights.  Dark spots here, light spots there, etc.  You'd think for the price, they'd have at least tried them out at night.  The VW lights were sad, but it wouldn't go fast enough (40hp) to really over-drive them too much.  I converted it to 12v & things worked much better, especially the starter & horn. :D

 wanna make one of those scream? get a porshe conversion kit, and go from 35 or so hp to 95 or so. My dad had one in his old beetle. It would be pretty cool to wheelie a car with under 100hp. But make sure to have the window down when you shut the door so your ears dont pop! :giggle:
Title: Re: homemade headlight lenses
Post by: jimfulco on November 25, 2004, 02:03:27 AM
Oh yeah!  Our local VW dealer lost his franchise in '68 because he kept doing exactly that, & VWoA didn't like the "hot-rod" image.  Dang old hot-rodders!  Word was he invented the Road Runner when he got the Plymouth franchise later that year & had a bunch of left-over VW horns out back. :D
Title: Re: homemade headlight lenses
Post by: cougarcragar on November 29, 2004, 11:44:58 AM
Mike,
Try to restore your lights. Do the wetsand and compound trick on 'em.
PM me for details.
Title: Re: homemade headlight lenses
Post by: MDJ1281 on November 30, 2004, 12:24:55 AM
Zach,

been there, done that many times over. Perhaps Ill pick up a second set from a junkyard and just remove the lense, clean em up inside, and polish the plastic too. Guess I was just looking to try something new.
Title: Re: homemade headlight lenses
Post by: crystal on November 30, 2004, 07:32:30 AM
I have some ideas, but they involve making other headlights fit, not making "new" ones... Just have to take a bunch of measurements and get planning.
Title: Re: homemade headlight lenses
Post by: thundergrowl on November 30, 2004, 08:29:12 AM
If anyone is looking for lights for a 87/88 cougar I have a full set; front inside markers, front outside markers, taillights, rear side markers. 10 peices in total. Headlights look good (no yellowing)
 
 $10 each plus shipping.
 
 Pictures of the car before I sed it are here. (http://"http://205.251.239.53:8080/paulspage/cougar/") I can get pictures of the lights out of the car if you need them. lmk
Title: Re: homemade headlight lenses
Post by: SSX on November 30, 2004, 09:26:52 AM
If you still have the inner markers after Christmas, I'd probably be interested.  Mine are cracked and my new headlights make them look even worse (thanks again Zach)
Title: Re: homemade headlight lenses
Post by: project87thunderbird on December 05, 2004, 10:58:26 AM
Quote from: jimfulco
I just hated the checkerboard pattern of the OEM T-bird lights.


Is OEM the stock T-bird Light? Cause i also need to replace my front lights, they look like .  :shoothead
Title: Re: homemade headlight lenses
Post by: jimfulco on December 06, 2004, 02:25:53 AM
OEM = Original Equipment Manufacture
Title: Re: homemade headlight lenses
Post by: project87thunderbird on December 06, 2004, 03:34:29 PM
lol ohh duhh
Title: Re: homemade headlight lenses
Post by: Cougar5.0 on December 06, 2004, 06:51:58 PM
OEM = Overgrown Excrement Maggots