Fox T-Bird/Cougar Forums

Technical => Engine Tech => Topic started by: atengnr on January 09, 2018, 09:06:29 PM

Title: Oil Leak - Ideas?
Post by: atengnr on January 09, 2018, 09:06:29 PM
Have an 84 bird, 3.8L, 73K miles.  Has developed a significant oil leak.  Trouble is eveything is so wet, its hard to tell what is causing mostly.  I have done the valve covers, 3x since over 15k miles, both with the rubber gasket, then back to felpro cork.  Its not the valve covers.  The bell housing, the oil pain, the front cover, all is soaked, but the drips come off the right side of block area, after running down around the starter mounting area and off the edge of cover that seals off the converter area (by the starter).  Crossover is getting some drips on it and smoking a bit (hard to tell from all the caked on cooked oil on it).  The right side of the block is dirty, but I dont see any significant leak from there in the region that I can see.  Itll drip maybe 4-5 drips per minute just idling, more if revved.

Any ideas?  Im getting close to saying bye to this car, but this is a spare mess around car, but this oil dripping is just too messy to continue.

Thanks for the tips.

Russ
Title: Oil Leak - Ideas?
Post by: CoogarXR on January 09, 2018, 10:35:32 PM
The only way you can be sure is to clean it up. I would spend a couple bucks on some degreaser (or even brake cleaner) and clean up the suspected area. Then start it up and see if you can see where it's coming from.
Title: Oil Leak - Ideas?
Post by: TheFoeYouKnow on January 10, 2018, 06:45:14 AM
I wouldn't be surprised if you found the intake leaking at the rear end seal.  I've see some older 3.8L cars (of all types) leaking from the rear of the intake, in a couple of cases I attributed it to increased backpressure caused by cats becoming obstructed.  Be ready for this rabbit hole to go deep.
Title: Oil Leak - Ideas?
Post by: atengnr on January 10, 2018, 08:46:50 AM
Quote from: TheFoeYouKnow;464217
I wouldn't be surprised if you found the intake leaking at the rear end seal.  I've see some older 3.8L cars (of all types) leaking from the rear of the intake, in a couple of cases I attributed it to increased backpressure caused by cats becoming obstructed.  Be ready for this rabbit hole to go deep.


Interesting thought on the cats.  The rear intake seal is seeping a bit as Ive looked back there but it doesnt appear to be losing much as its not all that wer back there.  So is this a pretty well know effect of plugged cats (causing oil leaks all over)??
Title: Oil Leak - Ideas?
Post by: TheFoeYouKnow on January 10, 2018, 08:53:38 AM
Those older cats are pellet-bed style, they failed all the time.  The problem with "plugged cats" as most people think of them, is that people only think about obstructed catalysts in their terminal phase where they don't flow at all.  It doesn't happen all at once, and up until they completely block, the pressure has to go somewhere. In a lot of cases, pressure backs up until it becomes excessive blow-by.  So then the excess pressure is in the crank case, the PCV can't vent it all into the intake, so it finds its way out and once the seals or gaskets are compromised, oil comes out, too.  Not saying this is your problem, but keep it in mind.  Even if it is the root cause, you'll still need to find and repair the leak.
Title: Oil Leak - Ideas?
Post by: atengnr on January 10, 2018, 09:27:20 AM
Thanks.  One thing I should add, is that I use only mobil 1 synthetic in motors, and Im suspect that I helped leaks along by doing this.  Ive had 2 of these motors back in the old days, and both motors wore out at low miles (80K ish).  They all were leakers, but none this bad.
Title: Oil Leak - Ideas?
Post by: TurboCoupe50 on January 10, 2018, 11:46:16 AM
Quote from: TheFoeYouKnow;464219
Those older cats are pellet-bed style, they failed all the time.  The problem with "plugged cats" as most people think of them, is that people only think about obstructed catalysts in their terminal phase where they don't flow at all.  It doesn't happen all at once, and up until they completely block, the pressure has to go somewhere. In a lot of cases, pressure backs up until it becomes excessive blow-by.  So then the excess pressure is in the crank case, the PCV can't vent it all into the intake, so it finds its way out and once the seals or gaskets are compromised, oil comes out, too.  Not saying this is your problem, but keep it in mind.  Even if it is the root cause, you'll still need to find and repair the leak.
And I'll say if blow by was so bad as to push oil out of crankcase, the engine would be sorely lacking in power... Engines will usually fill intake/air cleaner with oil long before they actually leak... I've seen cats plugged so badly that engine would start and die, were not losing oil...

Most gaskets before mid '90s were junk, leaked at 10 years, at 30+ they are all but useless... The '86 HO 5.0 I originally used in my Bird was streaming oil out back of intake, extremely common in those engines...  At less than 120K mi My '93 Lighting was g oil between block and oil pan, at 191K my '96 F150 5.0 is yet to drip... I dunno how much of improvement is gasket vs the oil pan rail supports, suspect the supports are a major factor...

Mobil 1 has seal conditioners I doubt it actually caused the leak...

If it's main bearing seals leaking a high mileage oil may help, but I've never seen any improvement on front cover, oil pan etc gaskets...
Title: Oil Leak - Ideas?
Post by: atengnr on January 10, 2018, 05:22:01 PM
good point.
Title: Oil Leak - Ideas?
Post by: atengnr on January 11, 2018, 08:27:00 AM
Is it easier to pull engine or engine and trans together??
Title: Oil Leak - Ideas?
Post by: TheFoeYouKnow on January 11, 2018, 08:54:49 AM
That depends on you, your equipment, and if you can get a helper. Personally, I've never taken an engine and trans together unless I needed them both out, and even then, I've preferred a drop to a pull. That's only because I have facilities and equipment to do a drop. I've got pics of a Fox drop on here somewhere.

Speaking of engine pulls, here's what I'm doing today
X
Title: Oil Leak - Ideas?
Post by: TurboCoupe50 on January 11, 2018, 09:51:24 AM
Ughh, ffin 4.6/5.4, glad I'm retired, don't have to mess with such tripe... 

I paid a friend to replace the POS plastic intake on my '98 Grand Marquis that busted at 63K mi, didn't want to do it myself(I'd already had intake for a couple months)...

When I installed the 5.0 AOD into Bird I did it as a unit, without help, using cherry picker... Definitely touchy... When I pulled it back out I dropped transmission, apparently the old saying "balls shrink with age" applies...
Title: Oil Leak - Ideas?
Post by: TheFoeYouKnow on January 11, 2018, 09:58:16 AM
That's a 4.2 with a manual. Just about as bad.
Title: Oil Leak - Ideas?
Post by: TurboCoupe50 on January 11, 2018, 10:05:04 AM
Quote from: TheFoeYouKnow;464227
That's a 4.2 with a manual. Just about as bad.
Oh yeah, my bad, should have taken a better look...

Everything is buried but if nothing else, the three runner exhaust manifold gives it away...
Title: Oil Leak - Ideas?
Post by: TheFoeYouKnow on January 11, 2018, 12:23:56 PM
The hard part is getting that 10 spline input shaft to line up.
Title: Oil Leak - Ideas?
Post by: thunderjet302 on January 11, 2018, 12:40:05 PM
Does the 4.2 eat head gaskets as fast as the 3.8?
Title: Oil Leak - Ideas?
Post by: TheFoeYouKnow on January 11, 2018, 12:53:46 PM
Pictured is a Jasper reman. Head gasket failure, preceeding head failure, allowing coolant contamination of the oil, ending in extreme bottom end wear. She was knocking like a bill collector.
Title: Oil Leak - Ideas?
Post by: TheFoeYouKnow on January 11, 2018, 06:16:39 PM
Sorry for the threadjack, I'm all done.
Title: Oil Leak - Ideas?
Post by: thunderjet302 on January 11, 2018, 11:56:53 PM
Quote from: thunderjet302;464231
Does the 4.2 eat head gaskets as fast as the 3.8?


Quote from: TheFoeYouKnow;464232
Pictured is a Jasper reman. Head gasket failure, preceeding head failure, allowing coolant contamination of the oil, ending in extreme bottom end wear. She was knocking like a bill collector.


So the answer is yes.

Sorry for hijacking.
Title: engine removal
Post by: atengnr on January 13, 2018, 06:09:20 PM
Hey, does the steering coupler shaft need to be pulled in order to get this motor out??
Title: Oil Leak - Ideas?
Post by: TheFoeYouKnow on January 13, 2018, 08:10:33 PM
Shouldn't, but it may be helpful to take the exhaust manifold out on that side.  You don't even have to do THAT, but if you were concerned about space, it would help you get the space you're looking for.  Imagine creating a spherical "gap" around the engine (to the extent possible).
Title: Oil Leak - Ideas?
Post by: atengnr on January 14, 2018, 02:05:53 PM
XXX
Title: Oil Leak - Ideas?
Post by: atengnr on January 14, 2018, 02:06:14 PM
X

Pics of the leaking engine.  This is looking up at the driver side of block from underneath.
Title: Oil Leak - Ideas?
Post by: TurboCoupe50 on January 14, 2018, 03:48:17 PM
This pict with stabilizer bar covered in oil, suggest front main seal leaking... Balancer slings it off while engine is running...

(https://s18.postimg.org/xo5kcmm89/pos38.jpg)
Title: Oil Leak - Ideas?
Post by: atengnr on January 14, 2018, 04:44:07 PM
Quote from: TurboCoupe50;464285
This pict with stabilizer bar covered in oil, suggest front main seal leaking... Balancer slings it off while engine is running...

(https://s18.postimg.org/xo5kcmm89/pos38.jpg)


Thanks.  Everything is wet!  The front cover is soaked with oil so i cant be sure if these lower items are the source. The active dripping occurs in the bck of fhe engine on passenger side of the rear face of block.  My best guess is that head gaskets are doing it and oil runs down side of block.

If i pull this motor, whats best plan?  Are newer version of this motor useable in his car?  If not, is a newer short block useable with the old style heads and intake?  How hard is it to put a 5.0 in wth retrofitting and misc parts?  Would it bolt to my 3 speed?
Title: Oil Leak - Ideas?
Post by: TurboCoupe50 on January 14, 2018, 05:33:04 PM
Quote from: atengnr;464287
Thanks.  Everything is wet!  The front cover is soaked with oil so i cant be sure if these lower items are the source. The active dripping occurs in the bck of fhe engine on passenger side of the rear face of block.  My best guess is that head gaskets are doing it and oil runs down side of block.

If i pull this motor, whats best plan?  Are newer version of this motor useable in his car?  If not, is a newer short block useable with the old style heads and intake?  How hard is it to put a 5.0 in wth retrofitting and misc parts?  Would it bolt to my 3 speed?

A head gasket almost never leaks oil, I'd keep looking... As already mentioned you should clean the wet areas and then watch for a origination point...

As far as swap if you aren't versed in such, forget it... The transmission is about the only thing that will bolt up, linkages, brackets, wiring(incl computer), hoses, exhaust, etc, etc, etc all will have to changed/modified...
Title: Oil Leak - Ideas?
Post by: TheFoeYouKnow on January 15, 2018, 06:14:25 AM
Quote from: TurboCoupe50;464288
A head gasket almost never leaks oil, I'd keep looking...
A 3.8L headgasket almost never leaks oil.  Lots of puppies cars (especially Subaru) have external oil leaks from the HG, oh, and the big Neon recall Chrysler had.
Title: Oil Leak - Ideas?
Post by: atengnr on January 15, 2018, 06:53:34 AM
Quote from: TheFoeYouKnow;464293
A 3.8L headgasket almost never leaks oil.  Lots of puppies cars (especially Subaru) have external oil leaks from the HG, oh, and the big Neon recall Chrysler had.


I dont argue this, but I am not sure what else could be seeping down the back of the motor.  The intake seal in the back is slightly wet, but not the cause of active dripping.  Curiousity is getting the best of me, and I think I am going to pull the motor so I can see definitively where this was from, and also be able to replace all from the top down.
Title: Oil Leak - Ideas?
Post by: atengnr on January 15, 2018, 06:54:31 AM
Unless someone here is interested in a rust free 84 body for $1000.
Title: Oil Leak - Ideas?
Post by: thunderjet302 on January 15, 2018, 11:29:57 AM
Quote from: atengnr;464294
I dont argue this, but I am not sure what else could be seeping down the back of the motor.  The intake seal in the back is slightly wet, but not the cause of active dripping.  Curiousity is getting the best of me, and I think I am going to pull the motor so I can see definitively where this was from, and also be able to replace all from the top down.


Rear intake seal. Rear main seal. That's about it.
Title: Oil Leak - Ideas?
Post by: atengnr on January 15, 2018, 12:56:28 PM
Yes.  Perhaps the rear intake is seeping from a corner that I cant see.  The rear main could be leaking, but its not whats causing oil to seep down the from the starter mounting surface right?  Would be more right where crank is on back of motor correct?
Title: Oil Leak - Ideas?
Post by: softtouch on January 15, 2018, 01:07:04 PM
When I had a similar problem  several years ago, it turned out I had screwed up the valve cover gasket replacement on the passenger side.
Since I had just replaced it I was sure that couldn't be the problem.
Title: Oil Leak - Ideas?
Post by: atengnr on January 15, 2018, 05:52:34 PM
Quote from: softtouch;464298
When I had a similar problem  several years ago, it turned out I had screwed up the valve cover gasket replacement on the passenger side.
Since I had just replaced it I was sure that couldn't be the problem.


Thanks. I suppose thats possible too but I replaced it 3 times in total and during the third time, i couldnt see evidence that it had been leaking.  I used both the felpro cork, then the rubber gaskets and returned to cork.
Title: Oil Leak - Ideas?
Post by: atengnr on January 16, 2018, 02:41:52 PM
Can someone remind me, does the intake seal sit on top of the intake gaskets that sit bw the head and intake manifold?

Thanks
Title: Oil Leak - Ideas?
Post by: atengnr on January 16, 2018, 02:44:09 PM
Also, anyone know the easiest way to plug the air pump pipe sleeve on the y pipe if I remove the air pump?  I did this 20 years ago on my former 84 cougar but had a friend weld a bolt on, but have no access to welder these days.

Thanks again.
Title: Oil Leak - Ideas?
Post by: TheFoeYouKnow on January 16, 2018, 02:52:32 PM
Ends first, rtv in the corners, then gaskets. Torque to spec, retorque  after a couple of minutes.
Title: Oil Leak - Ideas?
Post by: atengnr on January 17, 2018, 12:26:21 PM
anyone recall the size wrench needed to remove that air pump valve threaded into the intake manifold ??  Trying to get to those intake bolts underneath it.

thanks
Title: Oil Leak - Ideas?
Post by: TheFoeYouKnow on January 17, 2018, 05:56:02 PM
1 1/16" iirc
Title: Oil Leak - Ideas?
Post by: Aerocoupe on January 17, 2018, 09:47:05 PM
Do not use the cork gaskets on the ends of the lower intake.  Use a large bead of silicone on the ends of the lifter valley and let them skin up before you install the intake. I have seen more mistakes and leaks using the cork gaskets than anything else.
Title: Oil Leak - Ideas?
Post by: TheFoeYouKnow on January 18, 2018, 05:56:45 AM
I've had great luck with Fel-Pro Permadry Plus (the blue rubber end seals).  RTV as an end seal works best with HD grey Permatex RTV, or the small caulk tube of Motorcraft Grey RTV from the dealer parts dept.
Title: Oil Leak - Ideas?
Post by: atengnr on January 18, 2018, 08:08:05 AM
Hey all. If i wanted to swap in a carbbed 5.0, would this require alot of fabrication work??  Seems i could bypass electrical issues with a carbed motor.  Im thinking about this more and realize that Im borer with this 3.8 and maybe a change to a better motor would be good. 

Thanks
Title: Oil Leak - Ideas?
Post by: TheFoeYouKnow on January 18, 2018, 08:15:53 AM
To start with, you'd be in the market for a transmission that would bolt up to a 5.0.
Title: Oil Leak - Ideas?
Post by: TurboCoupe50 on January 18, 2018, 09:02:01 AM
Quote from: TheFoeYouKnow;464326
To start with, you'd be in the market for a transmission that would bolt up to a 5.0.
The 5.0/302/289(from '65)/255/351C&W/240/250/300/3.8/4.2 all share the same bellhousing bolt pattern... Also the early 4.6('91 to mid '92) and a few 400 used same pattern... Anything with a AOD trans is same, as there is only one bolt pattern for those trans(early mod motors used AOD, I had one)... The OP should have a C5, AFAIK those all have the small block pattern...

BTW the balance on 6cyl is different than v8 so although the transmission bolts up, would need correct flexplate for swapped engine...

Usually the 6cyl versions are built to a lighter duty standard, so a high milage unit may not be up to v8 duty(at least for long)...
Title: Oil Leak - Ideas?
Post by: atengnr on January 20, 2018, 02:18:39 AM
Thanks. What cars would be best to get a 5.0 from?
Title: Oil Leak - Ideas?
Post by: TheFoeYouKnow on January 20, 2018, 10:13:02 AM
I had a 5.0 to start with, but when I had to rebuild, I found it was cheaper to get a complete explorer engine with low miles than to rebuild and buy the heads and intake from the same, but that's the beginning of a much longer story.
Title: Oil Leak - Ideas?
Post by: atengnr on January 20, 2018, 04:23:28 PM
What about accesory brackets, etc? Would explorer still be a good engine to get??
Title: Oil Leak - Ideas?
Post by: TheFoeYouKnow on January 20, 2018, 04:35:47 PM
You'll need fox accessories and a fox timing cover, and a few other things, but again, I stayed EFI.
Title: Oil Leak - Ideas?
Post by: atengnr on January 20, 2018, 05:38:42 PM
Quote from: TheFoeYouKnow;464337
You'll need fox accessories and a fox timing cover, and a few other things, but again, I stayed EFI.




Are these parts easy to come by??
Title: Oil Leak - Ideas?
Post by: ISTLCRUZ on January 20, 2018, 06:46:08 PM
Atengnr, check out CoolCats.net. Good info on the site for swaps, upgrades etc., on our cars.
Title: Oil Leak - Ideas?
Post by: atengnr on January 20, 2018, 08:28:07 PM
Quote from: ISTLCRUZ;464339
Atengnr, check out CoolCats.net. Good info on the site for swaps, upgrades etc., on our cars.


Does it make sense to swap to a carbed 302?  Or not enough of a gain?
Title: Oil Leak - Ideas?
Post by: TurboCoupe50 on January 21, 2018, 12:37:51 AM
Quote from: atengnr;464340
Does it make sense to swap to a carbed 302?  Or not enough of a gain?

Even a lame 302 is better than a 3.8..

But here's my take... If you aren't versed in engine swapping, my bet is you'll get apart and maybe the 302 set in place... At some point after that you'll get discouraged, fed up, whatever... Next you'll be selling it or maybe calling the s guy...

Without a parts car(I had two) swapping to a totally different engine requires chasing down all sorts of little things... Exhaust, front accessories/pulleys/brackets/linkages, motor mounts, modifying fuel system for carb etc are a killer... Fifteen years ago parts cars could be had for next to nothing, now can be expensive, plus are few and far between...

Still in looks, a nicely detailed carbed engine is hard to beat...

(https://postimg.org/image/sez1s5i4x/)
Title: Oil Leak - Ideas?
Post by: atengnr on January 24, 2018, 11:37:49 PM
Is there anything simple that can be dobe to get a syronger running 3.8?  A cam?  Better intake?  Etc
Title: Oil Leak - Ideas?
Post by: thunderjet302 on January 25, 2018, 12:22:36 AM
Quote from: atengnr;464374
Is there anything simple that can be dobe to get a syronger running 3.8?  A cam?  Better intake?  Etc

5.0 V8

3.8 is a turd. Don't bother sinking any money into it.
Title: Oil Leak - Ideas?
Post by: mr glee on January 25, 2018, 01:16:14 AM
3.8 is not a turd.....it's a slow turd.
Title: Oil Leak - Ideas?
Post by: atengnr on January 25, 2018, 09:31:11 PM
What would be the ideal car to get a motor from, if Im going to make a carbed motor??  Would accessory brackets and setup from other cars 302 setups work in this car??
Title: Oil Leak - Ideas?
Post by: vinnietbird on January 26, 2018, 09:40:46 PM
A 5.0 H.) from a Fox Stang or perhaps an Explorer 5.0.
Title: Oil Leak - Ideas?
Post by: TurboCoupe50 on January 27, 2018, 10:23:28 AM
Quote from: TheFoeYouKnow;464384
  Don't start unless you've got the grit to finish.
This exactly...

These "reality" shows that totally rebuild a car in a week are a farce... They have 8-10 guys working and a unlimited budget... I spent three months of a two or three evenings a week getting my TC ready for the 5.0(I disassembled three cars)... In addition to the parts cars, I bought a low milage AOD from a 3.8 Super Coupe to use as those were as good as it got from factory(car had burned due to ign switch fire)...

The Fox chassis 5.0 pulleys and accessories readily fit but are getting to difficult to find, at least cheaply... For a good one the Explorer engines are best bet, BUT the accessories may not fit our chassis plus are cumbersome(I just sped some of that stuff)... Exhaust and oil pan is unique to Explorer, plus they don't even have a distributor... Also require a specific water pump that's not like Fox or most other applications used, there are no provisions for a mechanical fuel pump(but neither do most Fox EFI engines)... So for carbed you'll have to use a low pressure electric pump or find a timing cover for a mechanical pump... This just scratches the surface of things to consider...
Title: Oil Leak - Ideas?
Post by: atengnr on January 27, 2018, 12:07:04 PM
THanks alot!  What about a pre-83 fox chassis 5.0 (I forget the ugly vehicles that were made in late 70s early 80s that fall in this category) as a source??  These would be carbbed, and I presume the accessories would fit?

Thanks.
Title: Oil Leak - Ideas?
Post by: TurboCoupe50 on January 28, 2018, 09:54:03 AM
Quote from: atengnr;464385
THanks alot!  What about a pre-83 fox chassis 5.0 (I forget the ugly vehicles that were made in late 70s early 80s that fall in this category) as a source??  These would be carbbed, and I presume the accessories would fit?

Thanks.

UGLY??? You're no doubt talking 'bout the '80-'82 Cougar & T-Bird... The Fairmonts & to some degree small LTD(no doubt for LX models) have already achieved cult status... A Fox body Granada is rare enough to be cool(but yes is ugly)...

Bluntly, if it's a fox chassis it gonna fit... Sure some are different from others but when swapping a totally different engine, nothing is going to be direct... Excepting for the carbed '83-'84 Stang, '84-'85 HO CFI LSC Lincoln, automatic Mustang, and LX LTD, just about every 5.0  before '85 was in the turd class... A 5.0 didn't really grow hair till the 4bbl carbed Stangs and the SEFI models that followed...
Title: Oil Leak - Ideas?
Post by: atengnr on January 28, 2018, 10:58:27 AM
Haha, sorry to those that I may have offended, but I know lots of folks who don't appreciate my dear 84 (and tell me so). To each their own, but dam*, those fox cars before 83 were.....unique looking :).
Title: Oil Leak - Ideas?
Post by: atengnr on January 31, 2018, 07:20:46 PM
Hey theres an 84 mustang for sale locally which has heavy rear end damage but is a 5.0 manual.  Wants $2000 for it.  Would this be a reasonable pick up for $1000-1500??
Title: Oil Leak - Ideas?
Post by: atengnr on March 05, 2018, 10:50:48 AM
So, I replaced the intake gasket and this darn thing still leaks just the same. I did this based on your thoughts here, plus seeing a potential leak path up above the bellhousing.  I am certain that the valve covers and the intake manifold are not the source of the leak.  IT drips along the RFOB, seems to run down the dust cover for the converter, more on the right.  I can only guess that the only remaining leak source is the rear main seal, right??

Thanks.