Fox T-Bird/Cougar Forums

Technical => Engine Tech => Topic started by: jcassity on January 31, 2009, 09:02:10 PM

Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: jcassity on January 31, 2009, 09:02:10 PM
I hate it when you have spark and fuel but no start.  Had my trailer full of fire wood for the mother in law and got in the Bronco (1990 351 efi) and cranked nice but no start.

I taped on the various relays thinking moisture might have a relay stuck,,,yeah right.  Had the wife turn key while i stuck an ink pen in the shrader valve, yep got fuel.  Pulled a plug wire and held it to the hood hinge,yep got spark.

I actually started thinking  its just too darn cold out and its got something fugged up because it started just yesterday.

By now my gloves have been off for a while an i was freezing.  Went and got the meter and turned on my key, yep i got my 5v source on the TPS.  checked the green for less than a volt, nope i have 5v.  Open tps.

The reason i posted this is because I feel something odd happened.  I hooked up a spare TPS and let it lay to the side.  I knew that if the tps was the problem then the truck should at the least start.  Yep it started.  OK, I gotta change this fugger but its not easy to get to, gotta take the whole throttle body off just to get to it since its the opposite of the 5.0 (on the bottome of the dual throttle body). 

Just out of curiosity, I worked the trottle linkage.  As sure as there is shiznit in a cat (thank for that one thunderchicken), it responded just as though it were mounted.  Ok, Ill run this wood down to moms and just take it easy.  Well The truck ran perfecly normal like nothing was wrong all the time the tps was hooked up but flopping in the wind so to speak.

I dont get it. 

you thoughts anyone?
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: jcassity on February 01, 2009, 12:37:32 PM
today I am going to try this on my 20th and see what happens.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: t.birdsc on February 01, 2009, 12:39:17 PM
My guess would be the pcm was in a "flooded engine" mode due to the shorted 5.0v reading it was seeing, thus killing injector pulse. It could start and run without a tps in fmem and possibly only affect thottle tip in and tip out which might not be noticeable when driving.
 Maybe someone with more knowledge of the pcm's strategy could describe what exactly happened.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: jcassity on February 01, 2009, 12:45:03 PM
it never started or ran without a tps.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: t.birdsc on February 01, 2009, 01:00:49 PM
Maybe I misread the post. Are you saying the tps changed values while it was plugged in but not attached to the t.b. or that the truck just ran set up like that?
I'm not understanding "it responded"

 Sorry,
  Mike
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: Cougar8775 on February 01, 2009, 03:06:51 PM
what he was refering to is it ran with the tps just hanging there and not connected to the vehicle.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: Haystack on February 01, 2009, 03:25:56 PM
he unplugged to old tps, but didn't remove it, then plugged in a different one and just left it hanginng there.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: Cougar5.0 on February 01, 2009, 03:42:55 PM
Quote from: t.birdsc;254777
My guess would be the pcm was in a "flooded engine" mode due to the shorted 5.0v reading it was seeing, thus killing injector pulse. It could start and run without a tps in fmem and possibly only affect thottle tip in and tip out which might not be noticeable when driving.
 Maybe someone with more knowledge of the pcm's strategy could describe what exactly happened.


This is what happened. The TPS has a "failure mode" that will let the car run without an operating TPS, but when stuck in 5V range, it thinks you're trying to clear a flood and cuts duty cycle (I'm not 100% sure of this, maybe 95%).

I understand there was a TPS hanging from the wires - even better as it wasn't out of range to start the car & warm it up with.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: t.birdsc on February 01, 2009, 04:51:59 PM
Quote from: Cougar5.0;254800
This is what happened. The TPS has a "failure mode" that will let the car run without an operating TPS, but when stuck in 5V range, it thinks you're trying to clear a flood and cuts duty cycle (I'm not 100% sure of this, maybe 95%).

I understand there was a TPS hanging from the wires - even better as it wasn't out of range to start the car & warm it up with.


Correct. Just like you would try to clear a flooded engine on a car with a carb with the throttle wide open. The pcm cuts off injector pulse because it believes the throttle is wide open. This could be the strategy this particular pcm has but others may not act in that fashion. I wish I knew more about what was going on in the pcm. Would my knowledge improve if I started using a tweecer?

 Thanks,
  Mike
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: Cougar5.0 on February 01, 2009, 05:08:18 PM
Quote from: t.birdsc;254807
Would my knowledge improve if I started using a tweecer?

 Thanks,
  Mike


Yes. The TwEECer requires that you understand basic stuff about how the ECU does things. Then when you think you have learned something, you can get into arguments with the rest of us EEC geeks over at eectuning :rollin:
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: jcassity on February 01, 2009, 06:16:32 PM
cougar8775 and haystack,, excuse me while i try to re-explain.


Cougar5.0 and t.birdsc,,trying to shorten my post one just for you all.


-truck cranked but no start
-I had fuel and spark
-found 5v on the green tps wire (bad reading, open tps)
-unplugged bad tps
-plugged in spare leaving spare just hanging to the side
-cranked and truck started.
Not only did it start but it responded to throttle normally as though it were mounted. I was able to drive without any problems.
Later i pulled the trottle body and changed the tps so i could actually mount it.

Also, i had to oblong the mounting holes with a chainsaw file to make the TPS adjustable in order to get .6v on the green wire.

I want to know why did the truck run and respond to throttle when it had nothing that I know of deciding what my trottle position was?
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: Cougar5.0 on February 01, 2009, 07:41:18 PM
Quote from: jcassity;254817
Cougar5.0 and t.birdsc - trying to shorten my post one just for you all.


-truck cranked but no start
-I had fuel and spark
-found 5v on the green tps wire (bad reading, open tps)
-unplugged bad tps
-plugged in spare leaving spare just hanging to the side
-cranked and truck started.
Not only did it start but it responded to throttle normally as though it were mounted. I was able to drive without any problems.
Later i pulled the trottle body and changed the tps so i could actually mount it.

Also, i had to oblong the mounting holes with a chainsaw file to make the TPS adjustable in order to get .6v on the green wire.

I want to know why did the truck run and respond to throttle when it had nothing that I know of deciding what my trottle position was?


What you saw is expected behavior - at least for the ECUs I'm familiar with. If the ECU thinks you are at WOT during crank, it thinks you're trying to clear a flooded engine and provides no injector pulsewidth, fuel pressure or not.

Quote

CRKFLG = 1 ----|
------------------|AND ------------| BGFUL1 = BGFUL2 = 0
APT = 1 --------|
(Wide Open
Throttle)
-------------------------------------| --- ELSE ---
...


Once you changed to a different TPS and the engine is started, the FMEM (failure mode) routine will recognize the failed TP Sensor and use the MAF input to determine when the throttle opens. As stated above, there is no acceleration fuel (AE fuel), so the engine might be a little sluggish when you step on it.

Quote
FAILURE RECOGNITION

The FMEM strategy checks the "Continuous Self-Test Code" Filters to ascertain
whether a sensor has failed. If the sensor failure lasts long enough to
trigger a Self-Test Code, the FMEM strategy will substitute an alternate
value and strategy. Until the Self-Test filters exceed their fault
thresholds, the strategy continues to use the last known valid value.


Quote
The TP sensor Update logic substitutes a function of MAF for a failed TP
sensor. This action permits recognition of the various throttle modes
(Closed, Part or WOT). However, AE fuel will be disabled due to lack of TAR
signal.


Note that failure mode for the TPS at idle is 0.5 < TP < 1.25Volts (at least on the Ford ECUs I know). Setting the TPS very close to the lower limit like you did (0.6V) could be risky - most people will set it closer to 0.9V, which is where it should be without opening up the holes.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: Haystack on February 01, 2009, 07:56:32 PM
He also has no MAF...
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: Cougar5.0 on February 01, 2009, 08:04:16 PM
Quote from: Haystack;254826
He also has no MAF...


If it's speed density, I would assume that they use the equivalent to the MAF for speed density - the MAP sensor.

Like I said, I don't know what ECU he is using, but FMEM is standard on fuel injected cars to allow for failed sensors.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: jcassity on February 01, 2009, 09:24:01 PM
Engine is speed density eeciv.

Mounting the unmodified tps would have put me at 1.45vdc wtih throttle closed.  I actually have about .8v on the tps now. 

I did not add in post one the blink test i did as well. Injectors were firing during the time the engine would not start.  It was also very obvious the engine was flooding due to the smell under the hood and at the tail pipe.

what part of "OPEN" tps did you miss.  I read the defective (unpluged) tps from the black wire to the green wire and got about 2M ohms.

When I saw 5v on the green,, I knew there was a problem.  It was pretty obvious I was getting fuel to the cylinders also because of the gas smell out the tail pipe and up in the engine.

This might conflict the theory.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: jcassity on February 01, 2009, 09:30:06 PM
Quote from: Cougar5.0;254827


I don't know what ECU he is using,.


1990 351 EFI per post 1.
.
.
.
.
.
The reason this bugs me is because of a very old response i posted to someone that claimed they just hook thier tps up but didnt mount it. 

I told them it wouldnt work.  Obviously it will and I have no idea why. 

I didnt test my 20th, had second thoughts on inserting a code and the "if it aint broke , dont fix it" theory".
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: Cougar5.0 on February 01, 2009, 10:39:12 PM
I assumed that "open" was the equivalent of WOT, but it should also have thrown a code as higher than 4.95V in A9L is above a failure limit. Without knowing the exact catch code (A9L, X3Z ??? for 351 EFI) for your ECU and looking at the definition in my tuning program (assuming it's even available), I can just speak in general terms about how the typical Ford ECU works. Don't shoot the messenger - I'm just trying to help. It took 1/2 hour to dig that info out of the strategy document for A9L which is the only really good Ford document available to me.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: daboss351 on February 01, 2009, 10:56:01 PM
Quote from: jcassity;254834
1990 351 EFI per post 1.
.
.
.
.
.
The reason this bugs me is because of a very old response i posted to someone that claimed they just hook thier tps up but didnt mount it. 

I told them it wouldnt work.  Obviously it will and I have no idea why. 

I didnt test my 20th, had second thoughts on inserting a code and the "if it aint broke , dont fix it" theory".


it works on a 5.0
ive done it(car was running unscrewed tps, and it still ran and accelerated)
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: jcassity on February 01, 2009, 11:27:22 PM
im not shooting the messanger, i just dont use enough emotions off to the side when i post.  Since Daboss says it worked on one of his 5.0's, maybe that catch code will be a template for you.  I have no idea what eec # i have other than eeciv.

Daboss...........
your dead on what happened.  This is what i am tring to figure out.  what signal is telling the eec that the trottle plate has moved.  without a tps mounted,, it would almost have to be map related.

I had NO acceleration issues at all, no power issues and no signs that it was richer than normal although the 351 does like its go juice.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: daboss351 on February 01, 2009, 11:38:13 PM
Quote from: jcassity;254863
im not shooting the messanger, i just dont use enough emotions off to the side when i post.  Since Daboss says it worked on one of his 5.0's, maybe that catch code will be a template for you.  I have no idea what eec # i have other than eeciv.

Daboss...........
your dead on what happened.  This is what i am tring to figure out.  what signal is telling the eec that the trottle plate has moved.  without a tps mounted,, it would almost have to be map related.

I had NO acceleration issues at all, no power issues and no signs that it was richer than normal although the 351 does like its go juice.

my idle was way high, i took it off and I cant remember how it ran but I dont think it was too great. I will try it on my linc tomorrow since i could care less at this point, it cant hurt anything!
My guess is the IAC prob has something to do with it, since it mesures air flow, and can severely f up how the car runs. cause my idle issues were not TPS related only IAC
my 2 cents
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: Cougar5.0 on February 01, 2009, 11:57:20 PM
daboss, doesn't the LSC have a 5L HO engine with a MAF - just like the Mustangs?
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: daboss351 on February 01, 2009, 11:59:17 PM
Quote from: Cougar5.0;254873
daboss, doesn't the LSC have a 5L HO engine with a MAF - just like the Mustangs?


nope
87?-92 lsc was 5.0ho SD
never got MAF
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: Cougar5.0 on February 02, 2009, 12:10:36 AM
Well, I guess that would be another example of a speed density car working without the TPS.

Scott's choices for a CPU code are listed below:

(http://www.fordfuelinjection.com/images/catchcodes02.jpg)

CODE ENGINE VEHICLE NOTES
39D1 5.8 Bronco, F-x50 E-x50 SD-Bank
8QF 5.8 Bronco, F-x50 E-x50 SD-Bank
8QJ 5.8 Bronco, F-x50 E-x50 SD-Bank / C6
A0C2 5.8 Bronco, F-x50 E-x50 SD-Bank / E4OD
A0C3 5.8 Bronco, F-x50 E-x50 SD-Bank
A2Z 5.8 Bronco, F-x50 E-x50 SD-Bank
A2Z1 5.8 Bronco, F-x50 E-x50 SD-Bank
BTQ 5.8 Bronco, F-x50 E-x50 SD-Bank
C1Z 5.8 Bronco, F-x50 E-x50 SD-Bank
C9S1 5.8 Bronco, F-x50 E-x50 SD-Bank / E4OD
D1X 5.8 Bronco, F-x50 E-x50 SD-Bank
D9D1 5.8 Bronco, F-x50 E-x50 SD-Bank
D9L1 5.8 Bronco, F-x50 E-x50 SD-Bank
D9J2 5.8 Bronco, F-x50 E-x50 SD-Bank / C6
E9C 5.8 Bronco, F-x50 E-x50 SD-Bank / C6
E9C1 5.8 Bronco, F-x50 E-x50 SD-Bank / C6
E0D 5.8 Bronco, F-x50 E-x50 SD-Bank / E4OD
FK1 5.8 Bronco, F-x50 E-x50 SD-Bank
U2U1 5.8 Bronco, F-x50 E-x50 SD-Bank
W2J 5.8 Bronco, F-x50 E-x50 SD-Bank
X0P 5.8 Bronco, F-x50 E-x50 SD-Bank
X2Z2 5.8 Bronco, F-x50 E-x50 SD-Bank / E4OD
Z2D1 5.8 Bronco, F-x50 E-x50 SD-Bank

I can't find an ECU catch code for the '90 LSC.

Edit: I found a code for the speed density Mustang (87-88) and it's just not complete enough - failure mode stuff isn't there. I'm just going to assume that the MAP sensor is used when the TPS fails until someone can find information that states otherwise.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: daboss351 on February 02, 2009, 10:46:45 AM
I cant remember 100% so im gonna try it.
Ill get my comp code as well.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: V8Demon on February 03, 2009, 03:42:27 PM
Quote
I had NO acceleration issues at all, no power issues and no signs that it was richer than normal although the 351 does like its go juice
.


You were in FMEM, but not HLOS.
Descriptions of both below....


Quote
The EEC-IV system is capable of storing both ongoing ("hard'') and intermittent ("soft'') faults. As a result, it is possible to monitor irregularities which may not be immediately present.

While the EEC-IV system is capable of recognizing many internal faults, certain faults will not be recognized. Because the computer system reads only electrical signals, it cannot sense or react to mechanical or vacuum faults affecting engine operation. Some of these faults may affect another component which will set a code. For example, the PCM monitors the output signal to the fuel injectors, but cannot detect a partially clogged injector. As long as the output driver responds correctly, the computer will read the system as functioning correctly. However, the improper flow of fuel may result in a lean mixture. This would, in turn, be detected by the oxygen sensor and noticed as a constantly lean signal by the PCM. Once the signal falls outside the pre-programmed limits, the engine control assembly would notice the fault and set an identification code.

Additionally, the EEC-IV system employs adaptive fuel logic. This process is used to compensate for normal wear and variability within the fuel system. Once the engine enters steady-state operation, the engine control assembly watches the oxygen sensor signal for a bias or tendency to run slightly rich or lean. If such a bias is detected, the adaptive logic corrects the fuel delivery to bring the air/fuel mixture towards a 14.7:1 or "centered'' ratio. This compensating shift is stored in a non-volatile memory which is retained by battery power even with the ignition switched OFF. The correction factor is then available the next time the vehicle is operated.

If the negative battery cable is disconnected for longer than 5 minutes, the adaptive fuel factor will be lost. After repair, it will be necessary to drive the car at least 10 miles to allow the processor to relearn the correct factors. If possible, the driving period should include steady-throttle open road driving. During the drive, the vehicle may exhibit driveability symptoms not noticed before. These symptoms should clear as the PCM computes the correction factor. The PCM will also store Code "19'' indicating loss of power to the controller.

Failure Mode Effects Management (FMEM)

The engine controller assembly contains back-up programs which allow the engine to operate if a sensor signal is lost. If a sensor's input is seen to be out of range-either high or low-the FMEM program is used. The processor substitutes a fixed value for the missing sensor signal. The engine will continue to operate, although performance and driveability may be noticeably reduced. This function of the controller is sometimes referred to as the limp-in or fail-safe mode. If the missing sensor signal is restored, the FMEM system immediately returns the system to normal operation.

Hardware Limited Operation Strategy (HLOS)

This mode is only used if the microprocessor fails to operate, or if the fault is too extreme for the FMEM circuit to handle. In this mode, the processor has ceased all computation and control, and the entire system is run on fixed values. The vehicle may be operated, but performance and driveability will be greatly reduced. The fixed or default settings provide minimal calibration, allowing the vehicle to be carefully driven in for service.


From what I understand, HLOS locks out the dwell and spout for a fixed spark signal throughout the rpm RANGE.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: Haystack on February 04, 2009, 10:05:31 PM
I've never had a properly working TPS. I have started the car without it hooked up before too. As far as I can tell, I think the TPS is only for idle. It seems to idle okay without one as well.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: jcassity on February 04, 2009, 10:25:12 PM
I find it odd that there isnt a code that tells the us that the engine is in / was in limp mode.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: TurboCoupe50 on February 05, 2009, 10:25:40 AM
Quote from: jcassity;255320
I find it odd that there isnt a code that tells the us that the engine is in / was in limp mode.

There is... Code 98, but it only display in KOER mode... Basically it's telling you to run KOEO tests again, that will point to the problem...

It's not going to limp mode with the TPS connected and hanging, in fact will pass KOEO with flying colors... Guessing it may show a fault KOER, if not should set a code after driving at speed...

In a SD system, the MAP is king and will cause a major over fuel condition if it has no vacuum(I'm 99% sure the EEC will "piss the fuel" on low vacuum, whether there is a varying TPS sig or not)  ... If you want some cheap neons, just run the engine with the MAP vac disconnected... The area around your car will glow brightly just before the catalytic converter burns up(along with the car)...
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: V8Demon on February 05, 2009, 11:14:51 AM
Quote
If you want some cheap neons, just run the engine with the MAP vac disconnected... The area around your car will glow brightly just before the catalytic converter burns up(along with the car)...



LOL! Nice!
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: thunderjet302 on February 05, 2009, 02:10:54 PM
Quote from: Haystack;255317
I've never had a properly working TPS. I have started the car without it hooked up before too. As far as I can tell, I think the TPS is only for idle. It seems to idle okay without one as well.



Nope TPS tells the computer how far the throttle is open. That way the computer knows what position you have the throttle at based on what voltage signal the TPS puts out.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: Kitz Kat on February 05, 2009, 05:08:33 PM
But, a tps can be all wacked out , the engine will still run.
It should through a code and drivability may suffer.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: TurboCoupe50 on February 05, 2009, 05:59:24 PM
Quote from: Kitz Kat;255420
But, a tps can be all wacked out , the engine will still run.
It should through a code and drivability may suffer.

That's for  sure, but a wacky TPS initiated me when I was trying to learn this stuff and didn't set a code...

Had a '87 2.3 Stang with a off idle hesitation that drove me nuts... It had multiple problems when I got it and I'd fixed all the codes, but the hesitation remained... Finally after realizing it was fine on quick acceleration, I checked the TPS voltage using a buttstuffog meter... Found found it increased off idle, but decreased at about the point of normal acceleration, then started to climb again... Changing the TPS fixed it...

That one did not set a code because the voltage was never out of the EEC's expected range...
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: jcassity on February 05, 2009, 08:07:47 PM
the truck has always had a tps code.  I tested it a few months back and it read normal with an buttstuffog meter.  It must have all of a sudden ped.

Anyway, just checking to see if anyone else was able to just let a tps dangle in the wind not bolted but plugged in and have no ill acceleration effects.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: Haystack on February 05, 2009, 10:08:21 PM
Quote from: V8Demon;255361
LOL! Nice!


It dosen't glow. It burns out your cat really fast though. It will also leave big black marks near the exhaust and on the ground. Make a killer weed killer if you park by weeds and let it run.
Title: Got spark, Got fuel, no start. *TELL ME WHAT HAPPENED
Post by: TurboCoupe50 on February 05, 2009, 11:40:55 PM
Quote from: Haystack;255488
It dosen't glow. It burns out your cat really fast though. It will also leave big black marks near the exhaust and on the ground. Make a killer weed killer if you park by weeds and let it run.


I musta had neons on the '86 GT Stang then, cause it had a Hell of a glow... I first noticed it when I saw the reflection on the fence...