Stage One = Engine Tear Down---
This is an 88 Mark VII engine, 170k miles. I got it for a little over $50 bucks on Pick-N-Pulls %50 off weekend.
I've bounced back and forth between just dropping this engine in the car or rebuilding it. After realizing what I plan to do with this car I chose the latter.
So far I have one head off the engine and I'm very pleased at what I've found. Very nice bores with crosshatch still intact. :) The engine has nearly no sludge, I was only able to find one small crusty spot. Now the water jackets, :yuck: very crusty. Looks like I'll be cleaning this block up myself and putting new bearings and rings in it. No machine shop visit for this engine. I will be tearing the heads apart and porting the hell out of them as I'm not ready to purchase new ones.
Here we have the engine as it sits. I may take the other head off tonight and I may not.
(http://i104.photobucket.com/albums/m167/CougarSE/TC%20Engine/101_0953Large.jpg)
Here we have some nice bores.
(http://i104.photobucket.com/albums/m167/CougarSE/TC%20Engine/101_0954Large.jpg)
Only bit of sludge in the engine.
(http://i104.photobucket.com/albums/m167/CougarSE/TC%20Engine/101_0955Large.jpg)
Stuff
(http://i104.photobucket.com/albums/m167/CougarSE/TC%20Engine/101_0956Large.jpg)
What will be your technique for porting the heads?
Probably follow one of the many online guides out there. Plus I'll call Nick every 20 minutes :) I have an air die grinder, I'll just buy a home porting kit for it.
Cool. I forgot if you told me this, but are you putting a T5 behind it?
I'll be excited to see pictures of the progress.
is that your basp00get? (noticed the blue chair)
Nah thats my garage, thats my garage couch :)
Ahh yes....this is bringing back memories for me already. :D
Good luck with the build.
I'm getting excited now! I'm not sure what transmission will be backing this yet.
Out of curiosity, just an engine swap because you have the engine? Or did the 2.3 go to hell? Nice find on parts. Are you putting a different cam in, or are you just porting the heads, and rebuilding and going HO?
$50.00.Awesome.My block also has the "xxx" designation.What does that mean?My friend took the original engine that was in my Sport and it had a "yyy" stamp in it.Those heads need a lot of porting on the exhaust side for sure.Tiny little ports aren't they.Good luck with the project.Keep us posted.
If i sell the 83 then this shortblock will see the machine shop. I'll probably pick up a set of GT40/p's to wake it up a bit. The camshaft will be changed to something that suits my needs and plans. When I purchased this car it was purly for parts only, yet arriving to pick it up I was presented with a car in better shape than both my Cougars. It had no motor and the only 2.3 I have has a toast #1 cylinder. Plus I don't want a 2.3, they are cool and all. Blah blah not a turbo coupe anymore.... lol Its a TC, and 5.0 or not it will still be a TC.
I just wondered about the background. Finding cars in better than suspected condition is a blessing. Sounds like it should be a nice running car in no time then.
This should help, looks much nicer :D
So thats what a clean 5.0 block *should* look like.
What all do you have planned for the 5.0 combo parts wise?
Stock.
Good luck on it!
I'm not one to condone this with a TC but STOCK 5.0-302 WTF? If you are gonna go that route go all forged bottom in and maybe even drop the compression just a little run 8-1 or 8.5-1 then you will be set. As in set to make that thing live up to its name and twin turbo that puppy. Then atleast you are keeping with the one turbo per four cylinders. Either that or MONSTER shot of NOS! You have to make it be able to rape and pillage the unsuspecting Stang, Camaro, Vette, Porche, many many many things that think they have it made. Then you will make them respect you and your car! LOL
I'm taking the block back to the machine shop to have cam bearings and freeze plugs installed in about an hour... should be ready for me to pick up mid next week..
Oh and the engine will be in the car stock, to get the bugs worked out ;) From there who knows.
your just gonna have a nice bottom end to start with. Good thinking!
the only time i will condone doing a v8 swap on a turbocoupe is if the v8 in question is turbocharged.
with him, it might just end up being turboed in the future!
good deal!
Block is at the machine shop..
The machine shop guy wants me to align hone the mains after I told him what I wanted to do with it. Also wants me to get all ARP fasteners.. I told him this is going to be the running mock up engine.
Looks like the engine will be having GT40P heads and an explorer intake.. granted I find a lower. Have to find a decent cam for the combo and buy an A9L...And a tweecer.
you're still missing a turbo.:beatyoass: :D
Am I?
OOOOOOoooooohh! what do you have?
That information is yet to be disclosed.... but its already on another older thread on this board ;)
you can tell me, i won't tell.
Going to pick this up soon.. :) I just bought it. Then I will pick up the intake from Fila and have a set. Who knows I may not need to go with a spacer to clear my fuel rail on this intake.. but then again I might.
(http://i16.ebayimg.com/05/i/000/af/9a/ca1c_1.JPG)
must be nice to have some cash and a good car as a base
The stock 5.0 fuel rail bolts right up like it belongs there (On the GT-40).I have an Explorer intake on mine.I had the hole for the ACT sensor drilled and tapped,as well as the water line at the rear of the passenger side of the lower.
claude is using a truck rail. required a spacer on a regular HO upper to clear the regulator
Thats right...
I will be picking up a set of GT40P's tomorrow :)
are the truck fuel rails like the sn95 rails?
No. I made a thread on it.. They are unique and only usable or desired when converting a TC to 5.0 and keeping the TC hard lines.
ah, okay i remember reading that.
carry on!
Ok time to spill the beans.
These will be strapped to the side of this motor.
(http://i104.photobucket.com/albums/m167/CougarSE/TC%20Engine/000_0277Large.jpg)
Attached to these...
(http://i2.ebayimg.com/02/i/000/a9/82/c573_1.JPG)
Rebuilt stock short block with ARP Main bolts, ARP rod bolts and ARP head bolts.. GT40P heads and an Explorer intake.. All will be ported before being installed.. Twin IHI's at 10psi, I'll be using 30lb injectors or 35's if I can find a 8. They will do for 10psi.. I figure the IHI's will be capable of 15psi before they are done.. but 10 is the number for now..
A tweecer and an A9L will be controlling this. Probably a 75mm maf as well..
fornicatein' A man!!!
I think you should modify the TC badge to say TT Turbo Coupe
Just a thought
that's more like it.
Yeah, there is no way in hell I'm going to run a stock engine..
NICE i knew it!
will the IHI's breath free enough?? well running two i would guess they would
The IHI's are just to get the car running under boost.. Later they will be replaced.
What are you shooting for power wise?
Car should be at 300hp N/A.. over 400hp boosted. And thats conservative..
good to see that 600$ is going to good use :D
Just found a set of GT40P's for $100 less.. I'm going to pick those up tonight :) Along with the intake manifold :) Mike I'm going to be sending you the M/O tomorrow..
Skippy man!
for what it's worth, i've seen BONE stock 302's with a home made single t3 turbo setup make 390 horse and 440 torque at the wheels.
So I'm really underestimating myself then...
with a set of good sized turbos, forged internals, and a good fuel system, your block will be your limiting factor.
Looks like I will be going with an F303 Cam unless anyone knows of a better camshaft.
How much boost and what series T3 was he running?
it was a t3 from a turbocoupe... one of my old ones. i "think" he was running about 8-10 psi, but honestly i don't remember... this was years ago.
i don't see any problem running an alphabet cam.
Comp Cams XE266HR....nice blower and turbo cam. I would leave the antiquated alphabet cams alone.
Holly thats a big camshaft. Wouldn't that cam make in town driveability horrid?
it's not too bad.
Cam Style: Hydraulic roller tappet
Basic Operating RPM Range: 1,600-5,600
Intake Duration at 050 inch Lift: 216
Exhaust Duration at 050 inch Lift: 224
Duration at 050 inch Lift: 216 int./224 exh.
Advertised Intake Duration: 266
Advertised Exhaust Duration: 274
Advertised Duration: 266 int./274 exh.
Intake Valve Lift with Factory Rocker Arm Ratio: 0.544 in.
Exhaust Valve Lift with Factory Rocker Arm Ratio: 0.555 in.
Valve Lift with Factory Rocker Arm Ratio: 0.544 int./0.555 exh. lift
Lobe Separation (degrees): 112
Intake Valve Lash: 0.000 in.
Exhaust Valve Lash: 0.000 in.
Computer Controlled Compatible: Yes
Grind Number: FW XE266HR-12
that's the one. The thing I love about it is when i'm in third gear and the tach and speedo are as one, climbing. past 3000 rpm and that car is gone.
All of this "twin turbo","horsepower and torque","how fast will it go","power",talk.It's rediculous.We should all be worried about conserving fuel,global warming,and saving trees.LOL !!!!
vinnie, your NUTS, the worlds gonna run out, might as well use all we can and hope we die before then!
(http://theblacklist.freeforums.org/files/theblacklist/smilies/drum.gif)
No you havnt. There is no way in hell a 5.0 can breath through a T3. I maxed out a T3/T04B V-trim on a 2.3L...how do you think a 5.0 would do with a single T3?
i'm just telling you what i've seen.
Yes youre absolutely right. I for one think this thread should be locked NOW!!! You evil gas-guzzling pigs!!!!.....oh wait.......*looks at his own 18 mpg cat and 12 mpg buick.....oops
ON TOPIC ahem!!!!......Claude, JEEZ! So much for "stock"!!!! Im reading this, and suddenly random mods are being listed "yeah im gonna get a gt40 intake, you know, some headers, hell ill get some nice heads and uh two turbos please. yup still gonna be stock though" lol :giggle:
What a bomb youve dropped on us here! Good luck, cant wait to hear the results of this monster build!
Alright kids.. no thread shiznitting.. I don't care what turbo did what.. I only care about the two I have ;)
Picked up my heads and lower intake today..
This intake is so very clean..
(http://i104.photobucket.com/albums/m167/CougarSE/GT40/000_0278Large.jpg)
GT40P heads. Off a very low mile 99 5.0
(http://i104.photobucket.com/albums/m167/CougarSE/GT40/000_0280Large.jpg)
GT40P on the left.. E7 on the right.
(http://i104.photobucket.com/albums/m167/CougarSE/GT40/000_0284Large.jpg)
GT40P on the right.
(http://i104.photobucket.com/albums/m167/CougarSE/GT40/000_0283Large.jpg)
Yay GT40P :) Look how clean this engine was.
(http://i104.photobucket.com/albums/m167/CougarSE/GT40/000_0282Large.jpg)
4 lines on end of head.
(http://i104.photobucket.com/albums/m167/CougarSE/GT40/000_0281Large.jpg)
GT40P on the right..
(http://i104.photobucket.com/albums/m167/CougarSE/GT40/000_0285Large.jpg)
Oh and Sunday I'm going back to purchase the shortblock these heads cam off of *sigh* I can't stop spending. The engine was soooo clean..
You'll like the GT40Ps. They are very torquey and the pull good up high. Just have fun changing the plugs with the turbo headers;)
Actually it will be very easy.. The tubes go up instead of down so the plugs are exposed..
Are you running SD on your GT40P headed engine?
Ah then it will be ok:D
Yep I'm running SD and an aftermarket cam (Comp Magnum 266HR grind 35-308-8) Runs great. I just had to adjust the idle a bit and it runs fine.
Picked this up today.
*edit* The pictures make the dash look blue.. its not.
Perfect Raven TC dash fully loaded
(http://i104.photobucket.com/albums/m167/CougarSE/TC%20Engine/000_0292Large.jpg)
(http://i104.photobucket.com/albums/m167/CougarSE/TC%20Engine/000_0291Large.jpg)
Picked up an Explorer upper.
(http://i104.photobucket.com/albums/m167/CougarSE/TC%20Engine/000_0293Large.jpg)
Here is the explorer shortblock that I will be running in N/A while I get the turbo setup complete. I'm already thinking about selling off these two turbo's and getting a pair of T3's.
(http://i104.photobucket.com/albums/m167/CougarSE/TC%20Engine/000_0294Large.jpg)
looking good claude!
Did some mock up with my truck fuel rail.. This couldn't have worked out better.. The Explorer upper clears the rail where the stocker didn't
(http://i104.photobucket.com/albums/m167/CougarSE/TC%20Engine/000_0295Large.jpg)
Had to tweak one of the tubes so it would miss the FPR. I'm thinking about getting a earlier model truck rail so I can use three bolt FPR's, I'm limited to my selection of boost referencing FPR's now.
(http://i104.photobucket.com/albums/m167/CougarSE/TC%20Engine/000_0296Large.jpg)
you work fast
Well at the moment the 88 cougar is out of commission, Its less work to put this engine in and do the conversion to get the 88 running.. And this TC is in far better shape..
Oh and I don't have a car right now so I've got to get this thing together soon! I'll be bringing my T-5 and the car itself to my apartment this week and the engine will be going in SOON.
coming along quite nicely.
and i see what you did to your location there.... nice.
;) OHIO!
(http://i72.photobucket.com/albums/i197/darleneboyle/osuversusmichigan-2.jpg)
Sending payment for a A9L tomorrow.
Stuff to get:
Headers for the GT40P's to get it running N/A
Maf for 24's
24# injectors
H Pipe and cat back.
Probably a set of ChuckW motor mounts..
Buy my stuff people!! I need money!
Is Jim helping you with this project?
What's he been doing lately, anyway?
At the moment I'm just gathering parts.. when it comes time to drop the motor I he will be helping me :) Oh he has come along way on his car. You would think he would post up some pictures of his car ;)
If I move back to the OH/WV area in a few weeks (for a job), I'm bringing the XR7 out there so we can paint it.
That is all. I won't in your thread anymore.
Do you still need a MAF for 24's?
I know of a Pro-M Calibrated for 24's locally, guy wants $125...
Just throwing it out there.
PM if you are interested.
-Joe
Well I think i've found one and a set of 24's but I'll keep you in mind.
Oh yeah! I got the coug plated with indiana plates now... you should have a big manilla folder with a couple plates in it.
That is all.
Post more pics of this TC... :D
LOL awsome.. the car is still not here yet.. down at the grandparents farm. It will be here this weekend though :)
Oh I'm buying a Pro-M 77mm Maf and a set of 24# injectors. :) Should be here next week :)
Just wondering but what cam are you going to run?
Looks like I'm going to run a Trick Flow Stage 1.
Buying a Tweecer :)
Should go good with the *P* heads. Just make sure to use stiffer valve springs. The stock ones probably won't hold up to the lift of the cam.
Got the block painted and one head painted.. Still need to take that explorer timing cover off and replace it with the fox unit.
(http://i104.photobucket.com/albums/m167/CougarSE/000_0299Large.jpg)
But wat about teh EDIS?!
What no Ford blue:hick:
Got the timing cover off and the fox one painted and ready to go on. Just say no to ford blue.
GO! GO! Ford Grey!!!
:hick:
you painted the valve springs?
He just didn't mask anything. That's ok. The oil filter will catch all that. I think. ;)
Im pretty sure hes replacing all of that anyway
good. i wouldn't want to take the chance of that clogging the system.
Hes smarter then that!
dude, that looks awsome so far! Wana build the motor for my car in about april?
Actually those are the heads I'll be using. I've sed all that paint off.. wont make that mistake on the other head.
i thought you were replacing the valve springs and rockers.
Depending on what camshaft I go with. Right now I'm looking at a Trick Flow Stage 1, if I go with it I wont have to go with new springs. Now I've been looking at a Stage 2 as well, If I go with it I'll have to get new springs.. Rockers are just not in the budget at the moment.
If you spin the motor to 6000 RPM or above with a TFS 1 (which you SHOULD) I'd get new springs......
Whats your opinion on Trick Flow valve springs? They are a little over $130 bucks.
Came home to find this on my door step :D
(http://i104.photobucket.com/albums/m167/CougarSE/000_0301Large.jpg)
:raspberry
Yeah I have a .533 lift Comp 266HR cam and I had the machiene shop put in high lift Comp valve springs. I spin the thing to 5,500 some times and with the stock GT40P springs I'd get some valve float :hick:
Just bought a Keith Craft Turbo Cam.. 224/224@50 555/555 114
Now I need to get a set of Valve springs and I'll have a nice little combo.. :)
Came home today to find this sitting by the door. Man I'm loving this! :hick:
Thanks Tommy!
(http://i104.photobucket.com/albums/m167/CougarSE/000_0315Large.jpg)
(http://i104.photobucket.com/albums/m167/CougarSE/000_0317Large.jpg)
They are a good piece, but there are (according to a few engine builders) even better ones out there. I have the Trick Flow springs that came with the Twisted Wedge heads I have and they seem to be doing just fine. Here's some good reading:
http://sbftech.com/index.php?PHPSESSID=3115750724f68c38814e793ad807dd6b&topic=7615.msg68399#msg68399
http://sbftech.com/index.php?PHPSESSID=3115750724f68c38814e793ad807dd6b&topic=1466.0
http://sbftech.com/index.php?PHPSESSID=3115750724f68c38814e793ad807dd6b&topic=150.0
nice shifter!
that is a billet plus though(same as mine), not a competition plus. ;)
Well you remember how much in awe I was about your shifter feel.. This is gona be perfect :)
Claude, your cars just keep getting better and better :)
Well Jim came over today and we got the heads bolted down.. Used that fancy coper spray on them.. Very sticky stuff. The intake is just sitting there because it looks pretty :) Going to go find a pipe tap for the ACT sensor tomorrow.
(http://i104.photobucket.com/albums/m167/CougarSE/000_0318Large.jpg)
Cool:D
Mine looked like that once.......in primer.......before the FORD BLUE:hick:
BTW you do know that the GT40 and GT40P heads use the same spark plugs. :D
Sure do.
Came home to find my Keith Craft turbo cam sitting on the door step :)
well turns out my camshaft is a Comp Cams 276HR. I'm not upset as this is a good turbo camshaft :) $300 new too :) I didn't pay near that :)
Cam Style: Hydraulic roller tappet Basic
Operating RPM Range: 2,000-6,000
Intake Duration at 050 inch Lift: 220
Exhaust Duration at 050 inch Lift: 224
Duration at 050 inch Lift: 220 int./224 exh.
Advertised Intake Duration: 276
Advertised Exhaust Duration: 280
Advertised Duration: 276 int./280 exh.
Intake Valve Lift with Factory Rocker Arm Ratio: 0.544 in.
Exhaust Valve Lift with Factory Rocker Arm Ratio: 0.560 in.
Valve Lift with Factory Rocker Arm Ratio: 0.544 int./0.560 exh.
lift Lobe Separation (degrees): 114
Intake Valve Lash: 0.000 in.
Exhaust Valve Lash: 0.000 in.
Grind Number: FW 276H-R14
Sounds like a nice cam. Comp makes a very good product. It might be a little weak down low (under 2,500 rpms) but it'll pull like hell up high:D
Yeah she wont be a power monster on the bottom but thats what the 5 speed is for :)
What springs did you wind up going with?
a lot of times custom cams are ground by comp/crane. the builder just sends his specs to them, and they cut it.
This one has the part number machined on the end...
I just got back from Jegs an hour ago with a set of crane valve springs.. Decent price and spring rate of 330# they take a .580 lift.
77mm Pro-M and 24# injectors came in the mail.
24's with twin hair dryers?? that's asking for trouble!
the 24's are for the n/a mock-up motor
Yeah the 24's will be for n/a.. The engine will be in the car n/a for a while.. until I can afford the rest of the turbo stuff.. I was going to go with 30#ers but I think I will up it to 42's.
I just mounted the timing cover on the engine. I was going to do more work to it but I'm getting dragged to steak and shake.
I'm glad to see that you didn't get the F cam. I think the cam you got with the 114 LSA will be alot better.
What are you doing for an intercooler? I was going to run 2 87 TC intercoolers up front for my set up. 1 for each turbo and Y them together on the outlet side.
Anyway, good luck with your project. I sold most of my turbo stuff because I got cold feet... I didnt think I could pull it off. I'm lookin forward to hearing how that thing is gonna run. It should be a beast!
Well, he is building a hybrid........
It will burn both gas and rubber:rollin:
I'm going to get one of those ebay intercoolers.. probably the one with the dual inlets single outlet.